• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2002.05a
• /
• pp.86-89
• /
• 2002

In NC machining, the ability to automatically generate an optimal process plan is an essential step toward achieving automation, higher productivity, and better accuracy. For this ability, a system that is capable of simulating the actual machining process has to be designed. In this paper, a milling process simulation system for the general NC machining was presented. The system needs first to accurately compute the cutting configuration. ME Z-map(Moving Edge node Z-map) was developed to reduce the entry/exit angle calculation error in cutting force prediction. It was shorn to drastically improve the conventional Z-map model. Experimental results applied to the pocket machining show the accuracy of the milling process simulation system.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.11 no.1
• /
• pp.33-38
• /
• 2012

An experimental study was carried out to observe the characteristics of impingement of assist gas from a rectangular supersonic nozzle on kerf surface in laser machining. A micro-scale supersonic (Mach number 2.0) rectangular nozzle system was designed and fabricated for the purposes, and hot tests of the performance of the nozzle system was proceeded in the ITI corporation laboratory. For various related parameters such as laser powers, nozzle pressures and cutting speeds, the quality of the frontal view of cut edge surfaces was observed by a microscope. In the study, it was shown that the application of the present micro-rectangular supersonic nozzle in an off-axis configuration made it possible to cut a mild steel, by combinations of relatively low laser - powers, large standoff distances, and assist gas with no oxygen, which was not achieved by conventional laser cutting processes.

• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.21 no.6
• /
• pp.926-931
• /
• 2012

Rotary bar was cutting tool being in use for deburring scale after welding metal and for eliminating sharp edges. It was necessary to develop exclusive 6-axis machine being possible to process machining continuously for making an cutting edge of rotary bar and to revise easily machining program. This study aimed at the structural analysis of strength according to the configuration of new made 6-axis machine and at the machining accuracy and durability of rotary bar. As a result of test, the runout of new rotary bar manufactured out of 6-axis machine was decreased from 0.385 mm to 0.027mm extensively than old one. And good cutting ability and durability was obtained equal quality compared with imported products.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.26 no.1
• /
• pp.15-22
• /
• 2002

This paper introduces a compensating system for machining error, which is resulted from chucking with separated jaws. In machining the chucked cylindrical workpiece, the deterioration of machining accuracy, such as out-of-roundness is inevitable due to the variation of the radial compliance of the chuck workpiece system which is caused by the position of jaws with respect to the direction of the applied force. To compensate the chucking compliance induced error, firstly roundness profile of workpiece due to chucking compliance after machining needs to be predicted. Then using this predicted profile, the compensated tool feed trajectory can be generated. And by synchronizing the cutting tool feed system with workpiece rotation, the chucking compliance induced error can be compensated. To satisfy the condition that the cutting tool feed system must provide high speed and high position accuracy, brushless linear DC motor is used. In this study, firstly through the force-deflection experiment in workpiece chucked lathe, the variation of radial compliance of chuck workpiece system is obtained. Secondly using the mathematical equation and cutting experiment result, the predicted profile of workpiece and its compensation tool trajectory are generated. Thirdly the configuration of compensation system using linear motor is introduced, and to improve the system performance, PID controller is designed. Finally the tracking performance of system is examined by experiment. Through the real cutting experiment, roundness is significantly improved.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2003.06a
• /
• pp.848-851
• /
• 2003

In this paper, a separating system for used CRT recycling is presented. Depend on manufacturer CRTs has small differences in dimension for the same model, but the dimensions of the panel are nearly same. To simplifying configuration of the system, we developed CRT fixing pallets for every model of CRT. The height of cutting position for every model of CRT will be same. The cutting machine has two rotating arm and use metal-bond type diamond cutting wheel. Instead of water, two vortex tube type air-coolers are used for the cooling of cutter. Workers in recycling factory are generally old people. Therefore, control program should be easy to use and operate. Thus we developed GUI with very simple interface.

• Journal of the Korean Society for Precision Engineering
• /
• v.13 no.1
• /
• pp.123-130
• /
• 1996

The procedure on the design of a new tungsten cabide throw-away cutting tool system for deep grooving or cut-off machining is suggested. For relieving the maximum stress level at the corner radius of the blade holder, the finite element method is used. Also the pulling test device is proposed for measuring the holding force of the insert between the blade holder and the insert considering the materials in contact and configuration parameters of the holder.

• International Journal of CAD/CAM
• /
• v.11 no.1
• /
• pp.11-17
• /
• 2011

A new method has been developed in this paper for automatic quadrilateral mesh generation for a two-dimensional domain. The method is named 'centering method' because it centers a point at the domain and then divides it into sub-domains using cutting lines from the center point. Each of the cutting lines is selected based on the criterion using the angles between the boundary of the domain and the cutting line. The decomposition of the domain into sub-domains is repeated until every subdomain has four or six nodes. Pre-defined splitters are used to divide six-node domains into quadrilateral elements depending on their configuration and presence on the boundary of the initial domain. Arbitrary domains are meshed as examples to verify the robustness of the new method.

• International Journal of Precision Engineering and Manufacturing-Green Technology
• /
• v.5 no.5
• /
• pp.593-604
• /
• 2018

Laser-assisted machining (LAM) is known to be an effective and economical technique for improving the machinability of difficult-to-machine materials. In the LAM method, material is preheated using a laser heat source and then the preheated area is removed by following cutting tool. For laser-assisted turning (LAT), the configuration of the system is not complicated because laser irradiates from a fixed position. In contrast, laser-assisted milling (LAMill) system is not only complicated but also difficult to control because laser heat source must always move ahead of the cutting tool along a three dimensional (3D) tool path. LAMill is still early stage and cannot yet be used to machine finished products with 3D shapes. In this study, a laser-assisted fillet milling process was developed for machining 3D shapes. There are no prior studies combining fillet milling and LAMill. Laser-assisted fillet milling strategy was proposed, and effective depth of cut (EDOC) was obtained using thermal analysis. Experiments were designed using response surface method and cutting force prediction equations were developed using statistical analysis and regression analysis. The optimum machining conditions were also proposed, and energy efficiency of the LAMill was analyzed by comparing the specific cutting energy of conventional machining (CM) and LAMill.

• Journal of KIISE:Computing Practices and Letters
• /
• v.16 no.12
• /
• pp.1259-1263
• /
• 2010

SaaS is an emerging paradigm for software development and deployment, expected to able to reduce cost. SaaS is also considered as a crucial technology for implementation of cutting-edge technology, such as distributed computing, green computing, and cloud computing. SaaS is requested to be configurable software to satisfy various customers, therefore it is very important to consider every configurability requirement during requirement elicitation. Our research suggests a classification technique to secure completeness of configuration requirement.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.40 no.7
• /
• pp.685-692
• /
• 2016

A cutting head is an attachment on the front of an excavator that cuts or grinds rocks. Cutting tools, called pick cutters, are arranged on the surface of the cutting head. The exact arrangement and configuration of pick cutters is one of the most important factors in determining grinding efficiency. This study focuses on the problem of automation for pick arrangement design, in order to make the design process more efficient and convenient. Design automation was carried out using RecurDyn/ProcessNet, and it was composed of three parts: 'Drum set', 'Pick load', and 'Pick arrangement' sections. The presented method helps to decrease costs attributed to designing cutting heads and can be used to generate a wide range of attachment mechanisms.