• 한국터널지하공간학회 논문집
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• 제23권1호
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• pp.1-12
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• 2021

Tunnel boring machine (TBM)의 설계에 있어서 지반과 직접적으로 맞닿아 절삭을 담당하는 커터헤드의 설계에 따라서 장비의 굴진효율이 달라지게 된다. 디스크커터는 배치되는 위치에 따라 센터 커터 존, 이너 커터 존, 트렌지션 커터 존으로 구분된다. 기존에도 페이스커터의 최적 절삭조건을 규명하기 위한 연구는 많이 진행되어 왔으나, 트렌지션 커터의 최적 절삭조건을 규명하기 위한 연구는 상대적으로 미진하였다. 본 연구에서는 트렌지션 커터의 최적의 절삭조건을 규명하기 위해 개별요소법 수치해석을 수행하고 트렌지션 커터 사이의 각도에 따른 비에너지 곡선을 작도하여 최적 절삭조건을 알아보고자 하였다. 수치해석 결과 전이영역에서 최소 비에너지를 보이는 트렌지션 커터 사이의 각도 9°인 것으로 확인되었다. 이를 트렌지션 커터의 경사각에 따라 3가지 영역으로 구분하고 영역별 디스크커터 사이의 각도와 비에너지를 정리한 결과 트렌지션 커터의 경사각이 커질수록 최적 비에너지를 보이는 트렌지션 커터 사이의 각도는 10°에서 8°까지 점차 감소하는 경향을 보였다. 이러한 결과는 기존에 사용되고 있는 트렌지션 커터의 설계 결과와 유사한 경향으로써, 본 연구의 결과를 밑받침한다.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1996년도 추계학술대회 논문
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• pp.79-84
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• 1996

Recently a symmetric and non-symmetric profile of screw rotor has been designed in the interior. Howere the processing method of screw rotor and the cutter design for screw rotor were not studied. Therefor we could not make the shape of the screw rotor designed by profile function with computer. In this study we have made cutter profile design program and manufactured cutters for screw rotors using H.S.S We machined screw rotors of symmetric 4x6 profile non-sysmmetric 4x6 profile with almighty milling machine.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1994년도 추계학술대회 논문집
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• pp.907-912
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• 1994

Recently, a symmetric and non-symmetric profile of screw rotor has been designed in the interior. However the processing method of screw rotor and the cutter design for screw rotor were not studied. Therefore we could we could not make the shape of the screw rotor designed by profile function with computer. In this study, we have made cutter profile design program, and manufactured cutters for screw rotors using H.S.S. We have machined screw rotorts of symmetric 4*6 profile, non-symmetric 4*6 profile with almighty milling machine.

• 한국정밀공학회지
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• 제23권1호
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• pp.56-63
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• 2006

The aim of this study is to find the best cutting conditions as analyzing cutting process of paper shredder and shape of cutter. The test has been done variation of torque and cutting velocity according to load. When shape of cutter and distance between cutter and shaft are changed, The variation of cutting force according to cutting angle and load is geometrically analyzed. The result of geometrical analysis is presented that the radius and array of cutter is the method to improve torque of paper shredder. In this paper it is presented as basic method of design to improve cutting performance of paper shredder.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 춘계학술대회논문집C
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• pp.485-491
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• 2001

This paper describes the development of simulation program which is able to design cutter profiles and 3-dimensional geometry for rotors in screw compressor. Based on the symmetric rotor profiles developed previously, cutters are designed and 3-dimensional geometries of rotors are generated used by simulation program. Symmetric rotors are manufactured by a universal milling machine, and surface geometries of them are measured by a 3-dimension scanner. It is shown that simulation program developed is useful to design cutter for rotor manufacturing and to generate the 3-dimensional helicoid geometry of rotor in screw compressor.

• 한국기계가공학회지
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• 제15권4호
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• pp.1-7
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• 2016

The pick cutter, which directly contacts and crushes the rock, is the expendable part of a roadheader. The arrangement and angle of attachment of the pick cutter are important factors that determine excavator performance. It is necessary to numerically calculate the contact between the pick cutter and rock. The rock is defined as a set of particles using the discrete element method. The parallel bond model is used to define the bonds between particles. The properties of granite that are measured by the uniaxial compressive test are applied to the numerical rock model. The pick cutter is defined by the polygon elements. The linear cutting simulation is considered to simulate the contact between the pick cutter and rock. The results of the simulation show the rock breaking due to contact with the pick cutter.

• 품질경영학회지
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• 제44권4호
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• pp.935-949
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• 2016

Purpose: This study attempts to find out the optimum condition of the rotary cutter making pellet in the footwear outsole process. The pellets are used in the process of outsole rubber fabrication to reduce cycle time and save raw material. Methods: Computer simulations are used to analyze the maximum stress in the rotary cutter after designing a variety of cutter shapes. Taguchi method is used to identify the robust condition of the cutter. In $L_{18}$ orthogonal array, the control factors such as knife width, twisted angle, number of knives, diameter, knife depth and supported angle are considered and noise factors like assembly tolerance and amount of antifriction are allocated. Results: It is found that the most important factors to reduce maximum stress in the cutter are supported angle and diameter. Using Tacuchi's results, we can reduce 70% cycle time and 9% raw material compared to the traditional method using cutting die. Conclusion: When designing the rotary cutter, the best conditions are the diameter at its maximum allowable value and supported angle in the boundary of machine inner space.

• 한국CDE학회논문집
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• 제1권1호
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• pp.45-55
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• 1996

This paper presents a new approach to non-parametric modeling of cutter swept surface (CSS) for cutting simulation. Instead of explicitly modeling cutter swept volumes, silhouette curves of the cutter surface are utilized in computing the z-value of the CSS at a grid point on the x,y-plane. The non-parametric evaluation of the CSS constitutes the integral part of 3-axis cutting simulation. The proposed method is more efficient than the existing ones in the case of conventional cutters (i.e., ball-end mills and flat-end mills), and more importantly, it enables the non-parametric modeling of the CSS for the round-end mills which was not possible with the existing methods.

• Design & Manufacturing
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• 제6권1호
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• pp.18-23
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• 2012

HI-WORTH T-32, a non-powered plasma cutter, is a portable cutter that utilizes compressor-plasma inverter. With a special air-pressure piston, the cutter is semiautomatic. When they were produced by die casting dies, the bodies or housings of the cutter have defects about 100 percent of defect rate due to blisters and thermal deformation. Therefore, they are produced by mechanical machining, which leads to a hike in material and machining costs and to the loss of productivity. And companies are left with insignificant profit margins. Besides mechanical machining, this study proposes to modify defective mold and cut down defective rate and boost productivity.

• 한국CDE학회논문집
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• 제2권3호
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• pp.186-194
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• 1997

This paper describes new methods to minimize the cutting time in zigzag milling operation of two dimensional polygonal surfaces. Previous works have been focused on mainly experimental approaches by considering some machining parameters such as, spindle speed, depth of cut, cutter traverse rate, cutter diameter, number of teeth, tool wear, life of tool, and so on. However, in this study, we considered two geometrical factors one by one in order to see the effect separately, which are the length of cut and the number of cutter traverse. In an N-sided concave or convex polygon, an algorithm has been developed which minimize the total length of cut. Also, a heuristic approach was used to minimize the number of cutter traverse.