• 한국세라믹학회지
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• 제50권6호
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• pp.416-422
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• 2013

Cullet-loess tile bodies are successfully fabricated using cullet, loess, hollow microspheres, and sintering additives (borosilicate glass frit, boric acid, or fumed silica) as starting materials. The effects of the additive composition and sintering temperature on the sintered density and flexural strength of the cullet-loess tile bodies are investigated. The sintered density of the cullet-loess tile bodies increases with an increase in the sintering temperature as a result of the enhanced densification of pore walls through the viscous flow of a liquid phase formed from the glass frit and sintering additives. The flexural strength of the cullet-loess tile bodies increases with increases in the sintering temperature and the cullet content in the starting composition. A maximal flexural strength of 40 MPa is obtained in cullet-loess tile bodies sintered with glass frit at $800^{\circ}C$ in air.

• 한국재료학회지
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• 제20권10호
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• pp.524-534
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• 2010

Glass was fabricated using refused coal ore obtained from the Dogye coal mine in Samcheok. We additionally used soda ash and calcium carbonate to make a glass with the chemical composition of soda-lime glass, and we also used white, brown, and green glass cullet to make various kinds of colored glass. Transparent glass was fabricated by melting batch materials including refused coal ore at $1550^{\circ}C$ for 1 hr in an electrical furnace. The light transmittance and color chromaticity were measured by a UV/VIS/NIR spectrometer. Transparent glass with a light transmittance of over 80% was fabricated using normal refused coal ore and white glass cullet. Various kinds of colored glass with a light transmittance of 30-80% were fabricated using refused coal ore and brown or green glass cullet. The light transmittance of the mixed color glass samples, fabricated using normal refused coal ore and brown glass cullet and green glass cullet, indicated 30-47%, a relatively low value, in the condition of a cullet ratio of 20-50%. The characteristics of the color chromaticity of the glass samples were indicated in a chromaticity diagram by x-coordinates, y-coordinates, Y (lightness). The values of x-coordinates and y-coordinates were moved with a regular directional property according to the kind and amount of glass cullet. Therefore, we concluded that refused coal ore can be used for raw materials of color glass products like art glass and glass tile.

• Computers and Concrete
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• 제13권3호
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• pp.325-342
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• 2014

The use of lightweight aggregate (LWA) instead of ordinary aggregate may make lightweight aggregate concrete, which possesses many advantages such as lightweight, lower thermal conductivity, and better fire and seismic resistance. Recently the developments of LWA have been focused on using industrial wastes as raw materials to reduce the use of limited natural resources. In view of this, the intent of this study was to apply Taguchi optimization technique in determining process condition for producing synthetic LWA by incorporating waste thin film transition liquid crystal displays (TFT-LCD) glass powder with reservoir sediments. In the study the waste TFT-LCD glass cullet was used as an additive. It was incorporated with reservoir sediments to produce LWA. Taguchi method with an orthogonal array L16(45) and five controllable 4-level factors (i.e., cullet content, preheat temperature, preheat time, sintering temperature, and sintering time) was adopted. Then, in order to optimize the selected parameters, the analysis of variance method was used to explore the effects of the experimental factors on the performances (particle density, water absorption, bloating ratio, and loss of ignition) of the produced LWA. The results showed that it is possible to produce high performance LWA by incorporating waste TFT-LCD glass cullet with reservoir sediments. Moreover, Taguchi method is a promising approach for optimizing process condition of synthetic LWA using recycled glass cullet and reservoir sediments and it significantly reduces the number of tests.

• 공학논문집
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• 제3권1호
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• pp.199-205
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• 1998

유리병을 대량생산하는 자동 병유리 제병공장에서의 배합공정상 가장 큰 문제점은 원료의 대부분을 차지하는 Cullet Quality Control 이다. 판유리조성은 병유리조성과 차이가 크지만, 판유리 파유리의 조성은 거의 일정하고 순수 판유리 파유리만을 얻을 수 있으므로 Cullet Quality Control이 용이하다. 또한 원료가 저가이므로 원가절감을 달성 할 수는 있으나, 판유리 파유리의 사용량을 용출량 대비 25%이상 증가시키면 조성과 점도의 차이로 인하여 로내 유리물의 유동성이 떨어져 용해로 Bottom 온도가 저하되고 유리의 균질성이 나빠진다. 따라서 용해로의 Dead Corner부분의 Devitrification 발생이 증가하게 되고 유리병의 생산효율을 저하시키는 원인이 된다. 이 문제점을 해결하기 위한 실험을 다음의 3가지 방법으로 실시하여 보았다. 즉 연구를 위하여 용융온도를 높이는 방법과 Booster를 사용하는 방법, Bubbler를 사용하는 방법으로 하였다. 그 결과 Booster 사용시 판유리 파유리 혼입율 90%, Bubbler 사용시 혼입율 70%, 용융온도를 $1480^{\circ}C$에서 $1560^{\circ}C$ 증가시 혼입율 60%로 혼입율을 감소시킬 수 있는 결과를 얻었다. 여기서 용융온도를 증가시키는 방법은 용해로 수명단축과 연료비 상승에 문제점이 있으므로 현실적으로 적용이 불가능한 방법이며, Booster 사용방법은 용해로 Bottom 부위의 용융 유리에 열을 가하여 열대류에 의해 유동성을 증진시키므로 유리의 균질화에는 양호 하나 전기에너지 소비가 많은 단점이 있다. Bubbler 사용방법은 압축공기에 의한 물리적인 대류 증진방법으로 균질화 면에서는 Booster보다는 못하나 가장 경제적인 장점이 있는 방법임을 알 수 있었다.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2015년도 추계 학술논문 발표대회
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• pp.5-6
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• 2015

This study is to development of inorganic insulation material using by-product materials. The organic material is due to toxic gas emission, when a fire occurs. And it has lower water resistance. The inorganic material is heavy and worse thermal performance than organic materials. In this study, cullet and fly ash were used as basic materials in order to secure a recycling technology of by-products which was mostly discarded and reclimed, and measure of physical properties of Inorganic foam material.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2015년도 춘계 학술논문 발표대회
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• pp.90-91
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• 2015

Heat insulator materials can be classified inorganic and organic. The organic material is due to toxic gas emission, when a fire occurs. And it has lower water resistance. The inorganic material is heavy and worse thermal performance than organic materials. In this study, cullet and fly ash were used as basic materials in order to secure a recycling technology of by-products which was mostly discarded and reclimed, and measure of physical properties of light-weight ceramic insulator.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2014년도 추계 학술논문 발표대회
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• pp.180-181
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• 2014

Heat insulator materials can be classified inorganic and organic. The organic material is due to toxic gas emission, when a fire occurs. And it has lower water resistance. The inorganic material is heavy and worse thermal performance than organic materials. In this study, cullet and fly ash were used as basic materials in order to secure a recycling technology of by-products which was mostly discarded and reclimed, and measure of physical properties of light-weight ceramic insulator.

• 공학논문집
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• 제6권1호
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• pp.15-27
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• 2004

현재 유리병의 대량생산을 목적으로 하는 자동 제병공장에서는 저렴하면서도 질 좋은 유리를 생산하고자 하는 것이 첫째 목적이다. 이 목적에 가장 경제적으로 접근하면서 수입 원료에 비하여 훨씬 저렴한 국내산 원료의 효율적인 활용방안의 연구와 에너지절감 및 환경 친화적인 자원재활용 등을 목적으로 파유리를 사용하고 그 양을 늘리기를 원하고 있다. 그러나 소다석회유리에서 $Al_2 O_3$의 함량이 2%미만일 때는 물리화학적인 장점이 실현될 수 있으나, 국내에서는 이러한 좋은 규사를 채광 할 수 없고, 채광 가능한 제품은 $Al_2 O_3$의 함량이 4%이상이므로 국내산 규사만으로 유리조성의 $Al_2 O_3$의 함량을 2%미만으로 조절하기는 불가능한 실정이다. 따라서 낮은 품질의 유리물로서 생산이 가능한 200ml 이하의 소형 유리병(특히 갈색약품 병) 생산 공장에서는 국내산 규사만을 사용하여 유리물을 만들고 있으나, $Al_2 O_3$함량증가에 따라 발생되는 결점(Cord, Knot, 실투, 기포 등)의 증가로 생산효율이 크게 떨어지고 있다. 또한 파유리 투입 시 병유리와는 조성상의 이질성에서 오는 결점의 발생과 파유리 사용량의 증가에 따른 유리물점도 상승으로 용해로 바닥의 온도가 낮은 유리물 정체부위의 실투발생 등 생산 공정에 나쁜 영향을 미치는 여러 가지 문제점들이 발생하게 되었다. 실험을 통해 얻은 결과를 여러 가지 분석 방법을 통해 관찰, 분석하여 이러한 문제점을 해결하였다.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2011년도 추계 학술논문 발표대회
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• pp.79-81
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• 2011

To prevent energy waste in buildings used heat insulator. Heat insulator materials can be classified inorganic and organic. The organic material is due to toxic gas emission, when a fire occurs. And it has lower water resistance. The inorganic material is heavy and worse thermal performance than organic materials. This study focused on evaluation of the physical properties and fire-resistance of inorganic foam material for using industrial by-products materials for the applicability of Fire-resistance Light-weight material.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2016년도 춘계 학술논문 발표대회
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• pp.124-125
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• 2016

This study is to development of inorganic insulation material using by-product materials. The organic material is due to toxic gas emission, when a fire occurs. And it has lower water resistance. The inorganic material is heavy and worse thermal performance than organic materials.In this study, cullet and fly ash were used as basic materials in order to secure a recycling technology of by-products which was mostly discarded and reclimed, and measure of physical properties of light-weight ceramic insulator.