• Title/Summary/Keyword: cryogenic fluid

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Design and Performance Tests of a Cryogenic Blower for a Thermal Vacuum Chamber (열진공 챔버용 극저온 블로워 설계 및 성능평가)

  • Seo, Heejun;Cho, Hyokjin;Park, Sungwook;Moon, Gueewon;Huh, Hwanil
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.43 no.11
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    • pp.1008-1015
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    • 2015
  • Thermal vacuum test should be performed prior to launch to verify satellites' functionality in extremely cold/hot temperatures and vacuum conditions. A thermal vacuum chamber used to perform the thermal vacuum tests of a satellite system and its components. A cryogenic blower is a core component of the gaseous nitrogen (GN2) closed loop thermal control system for thermal vacuum chambers. A final goal of this research is development of cryogenic blower. Design requirements of a blower are 150 CFM flow rate, 0.5 bara pressure difference, hot and cold temperatures. This paper describes the performance analysis of impeller by 1D, CFD commercial software, the design of the thermal protection interface between the driving part and the fluid part. The performance of the cryogenic blower is confirmed by test at the standard air condition and is verified by on the thermal vacuum chamber at the real operating condition.

A Study on the Flow Characteristics of Reed Valve with Variable Geometric Variations for Cryogenic Linear Expander (극저온 선형 팽창기용 리드밸브의 기하학적 형상변화에 따른 유동 특성 연구)

  • Jeong, Eun A;Kim, Ji U;Yeom, Han Kil;Yun, So Nam
    • Journal of Drive and Control
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    • v.12 no.4
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    • pp.48-53
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    • 2015
  • This paper deals with the flow characteristics of a reed valve analyzed using computational dynamics(CFD) for optimal design. The seat sizes of the valve are modeled asØ6[mm] and Ø8[mm] to compare the flow characteristics. The inlet boundary condition is entered at 10[kPa], 15[kPa], 20[kPa], and 30[kPa] and the outlet boundary condition is set to the atmospheric pressure. The flow coefficient(C) and pressure loss coefficient(K) are calculated from the results of flow analysis. From the analysis results, it was confirmed that the flow coefficient of a reed valve having a seat size of Ø6[mm] is greater than that having a seat size of Ø8[mm], and the coefficient of pressure loss of a valve with a seat size of Ø6[mm] is lower than the Ø8[mm] size valve.

Analysis of Gaseous Hydrogen/liquid Oxygen Combustion Processes at Supercritical State (초임계 압력에서 기체수소/액체산소의 연소과정 해석)

  • Kim, Tae-Hoon;Kim, Seong-Ku;Kim, Yong-Mo
    • Journal of ILASS-Korea
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    • v.15 no.4
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    • pp.189-194
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    • 2010
  • This study has been mainly motivated to numerically model the transcritical mixing and reacting flow processes encountered in the liquid propellant rocket engines. In the present approach, turbulence is represented by the extended k-$\varepsilon$ turbulence model. To account for the real fluid effects, the propellant mixture properties are calculated by using SRK (Souve-Redlich-Kwong) equation of state model. In order to realistically represent the turbulence-chemistry interaction in the turbulent non-premixed flames, the flamelet approach based on the real fluid flamelet library has been adopted. Based on numerical results, the detailed discussions are made for the real fluid effects and the precise structure of the transcritical cryogenic liquid nitrogen jet and gaseous hydrogen/liquid oxygen coaxial jet flame.

Optimization of Cleaning Parameters in Cryogenic $CO_2$ Cleaning Process (극저온 $CO_2$ 세정공정의 세정인자 최적화)

  • Lee, Seong-Hoon;Seok, Jong-Won;Kim, Pil-Kee;Oh, Seung-Hee;Seok, Jong-Hyuk;Oh, Byung-Joon
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.9
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    • pp.109-115
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    • 2008
  • The cleaning process of contaminant particles adhering to the microchips, integrated circuits (ICs) or the like is essential in modern microelectronics industry. In the cleaning process particularly working with the application of inert gases, the removal of contaminant particles of submicron scale is very difficult because the particles are prone to reside inside the boundary layer of the working fluid, The use of cryogenic $CO_2$ cleaning method is increasing rapidly as an alternative to solve this problem. In contrast to the merits of high efficiency of this process in the removal of minute particles compared to the others, even fundamental parametric studies for the optimal process design in this cleaning process are hardly done up to date, In this study, we attempted to measure the cleaning efficiency with the variations of some principal parameters such as mass flow rate, injection distance and angle, and tried to draw out optimal cleaning conditions by measuring and evaluating an effective cleaning width called $d_{50}$.

Performance of Evaporation Heat Transfer Enhancement and Pressure Drop for Liquid Nitrogen (액체질소에 대한 증발 열전달 촉진 및 압력강하 성능)

  • Nam, Sang-Chul;Lee, Sang-Chun;Park, Byung-Duck
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.3
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    • pp.363-372
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    • 2000
  • An experiment was carried out to evaluate the heat transfer enhancement and the pressure drop characteristics for liquid nitrogen using wire-coil-insert technique under horizontal two-phase conditions. The tube inner diameters were 8 mm and 15 mm, respectively and the tube length was 4.7 m. The helix angle of the wire coil insert was $50^{\circ}$ and its length was 4.7 m. Heat transfer coefficients for both the plain and the enhanced test tubes were calculated from the measurements of temperatures, flow rates and pressure drops. A correlation in a power-law relationship of the Nusselt number, Reynolds number and Prandtl number for the heat transfer was proposed which can be available for design of cryogenic heat exchangers. The correlation showed that heat transfer coefficients for the wire-coil inserts were much higher than those for plain tubes, increased by more than $1.8{\sim}2.0$ times depending upon the range of the equivalent Reynolds number. The correlation was compared with other various correlations in the turbulent flow conditions.

Influence of Thermodynamic Properties upon Transcritical Nitrogen Injection

  • Tani, Hiroumi;Teramoto, Susumu;Nagashima, Toshio
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.320-329
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    • 2008
  • The influence of thermodynamic transition associated with transcritical nitrogen injection upon the flow structure was investigated to explore numerical simulation of the injectant dynamics of oxygen/hydrogen coaxial jet in liquid rocket engines. Single and coaxial nitrogen jets were treated by comparing the transcritical and perfect-gaseous conditions, wherein the numerical model was accommodative to the real-fluid thermodynamics and transport properties at supercritical pressures. The model was in the first place validated by comparing the results of transcritical nitrogen injection between calculations and available experiments. For a single jet under the transcritical condition, the nitrogen kept a relatively high density up to its pseudo-critical temperature inside the mixing layer, since it remains less expanding until heated up to its pseudo-critical temperature. Numerical analysis revealed that cryogenic jets exhibit strong dependence of specific enthalpy profile upon the associated density profile that are both dominated by turbulent thermal diffusion. In the numerical model, therefore, exact evaluation of turbulent heat fluxes becomes very important for simulating turbulent cryogenic jets under supercritical pressures. Concerning the coaxial jets due to transcritical/gaseous nitrogen injections, the density profile inside the mixing layer was again affected by the thermodynamic transition of nitrogen. However, hydrodynamic instability modes of the inner jet did not show significant differences by this thermodynamic transition, so that further study is needed for the mixing process downstream of the near injection position.

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A Study on Thermal Design of Printed Circuit Heat Exchanger for Supply of Cryogenic High Pressure Liquid Hydrogen (극저온 고압액체수소 공급용 인쇄기판 열교환기의 열설계에 관한 연구)

  • SOHN, SANGHO;CHOI, BYUNG-IL
    • Transactions of the Korean hydrogen and new energy society
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    • v.32 no.5
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    • pp.347-355
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    • 2021
  • This paper is a study on the thermal design of printed circuit heat exchanger (PCHE) to supply cryogenic high pressure liquid hydrogen stored from hydrogen liquefaction process by using computational fluid dynamics (CFD). This PCHE should be thermally designed to raise the temperature of cryogenic liquid hydrogen to a desired temperature and also to be anti-icing to avoid any local freezing in hot channel. This research presents the effect of inlet velocity and inlet temperature of hydrogen, and the effect of flow configurations of co/counter-flow on thermal design of PCHE heat exchanger based on various CFD simulation analysis.

A Study on the Environment Conscious Machining Process Using Compressed Dry Cooling Air (건식 저온 압축 공기를 이용한 절삭유 대체형 가공 공정 방식에 관한 연구)

  • 강재훈;송준엽;박종권;노승국
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.129-132
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    • 2003
  • Used cutting fluid from machining processes is harmful to both environment and human health. Chemical substances that provide the lubrication function in the machining process are toxtc to the environment if the cutting fluid is released to soil and water and caused serious health problems to workers who are exposed to the cutting fluid in both liquid and mist form. Recently. cost of using cutting fluid is increasing as the number and the extensiveness of environmental protection laws and regulations increase. Therefore, the use of cutting fluid in machining processes place an enormous burden on manufacturing companies to cover the additional costs associated with their use and protection of our environment. Current trends in manufacturing are focused on minimizing or eliminating the use of metalworking fluids in machining processes. And the increased costs for the disposal of waste products (swarf, coolants and lubricants), especially in industrially developed countries, has generated interest in dry machining. A variety of new techniques are testimony that new technology has rationalized further efforts to research and implement dry machining processes. This paper presents the developed equipment, the process optimization and the applications in the field of surface grinding for the new cryogenic dry machining using a compressed cooling air. The investigated new machining process method shows many advantages compared to conventional techniques with cutting fluid.

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Flow Analysis of Cryogenic Check Valve for LNG (냉열발전을 위한 극저온 체크밸브의 유동해석)

  • Moon, Jung-Hyun
    • Journal of Power System Engineering
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    • v.20 no.1
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    • pp.5-10
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    • 2016
  • Swing check valve is opened when the flow direction is forward, when the flow is reversed, the valve is automatically closed by back pressure. In this study, the internal flow field analysis of the valve was conducted by Fluent. The working fluid used in the study, using liquefied methane $-165^{\circ}C$ (CH4) and velocity field, pressure field, pressure drop coefficient were simulated by varying separately the opening divergence into four intervals from 0 to 100%. The approximate research result are as follow : When the opening divergence is smaller, it appears high pressure on the upstream side, this value is relaxed when the opening divergence is large. Flow rate coefficient of the valve shows a larger value as the degree of opening becomes larger, confirming that the check valve used in the study is in the effective flow rate counting range.

Performance Test of Inter-propellant Seal (추진제 혼합 방지 실의 성능시험)

  • Kwak, Hyun-D.;Jeon, Seong-Min;Kim, Jin-Han
    • Tribology and Lubricants
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    • v.26 no.6
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    • pp.322-328
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    • 2010
  • An inter-propellant seal (IPS) for 75 ton class thrust turbopump was tested. Leakage characteristics were presented with a given range of pressure difference under cryogenic as well as room temperature conditions. For cryogenic tests, liquid nitrogen was used as analogic fluid of liquid oxygen (LOX) while water was used instead of kerosene for room temperature condition. Test results showed that IPS had satisfactory leakage performance. Additionally endurance test was conducted to prove the life time of manufactured IPS and the tested IPS had successfully survived during required life time, 2100 seconds.