• Title/Summary/Keyword: crushing

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Study for Seperation Process of Copper from the Low-grade Copper Ore by Hydrometallrugical Process (저품위 동광으로부터 습식제련공정에 의한 구리의 분리 공정 연구)

  • Shin, Dong Ju;Joo, Sung-Ho;Lee, Dongseok;Jeon, Ho-Seok;Shin, Shun Myung
    • Resources Recycling
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    • v.30 no.5
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    • pp.57-66
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    • 2021
  • In this study, we attempted to separate and recover Cu from low-grade copper ore by a hydrometallurgical process. The leaching sample obtained after crushing and sieving by 0.355 mm of low-grade copper ore contained 1.5% Cu, 4.7% Fe, 1.0% Mn, and 0.3% Zn. The Cu in the oxide ore was very well leached into sulfuric acid and 97% Cu leaching efficiency was achieved at 80℃ and 3 M sulfuric acid (H2SO4). From the leaching solution, Cu was separated by solvent extraction from Fe, Mn, and Zn using LIX984N. The separation tendency between Cu and other metals was confirmed through the distribution ratio and separation factor. By plotting the McCabe-Thiele Diagram, the optimum condition for recovering Cu is 5 vol.% LIX984N, 2-stage counter-current solvent extraction, and an O/A ratio of 0.5. Using this method, 99% of the Cu was extracted and a CuSO4 solution was finally obtained that contained 1.6 g/L Cu after the stripping process using 2 M H2SO4.

Analysis of Dry Process Products for Recycling of Spent Secondary Batteries (폐 이차전지 리사이클링을 위한 건식공정 생성물 분석)

  • Kim, Jinhan;Kim, Yongcheol;Oh, Seung Kyo;Jeon, Jong-Ki
    • Clean Technology
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    • v.27 no.2
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    • pp.139-145
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    • 2021
  • The purpose of this study is to recover valuable metals from spent batteries using a dry process. We focused on the effect of the smelting temperature on the composition of recovered solid and liquid products and collected gaseous products. After removal of the cover, the spent battery was left in NaCl solution and discharged. Then, the spent battery was made into a powder form through a crushing process. The smelting of the spent battery was performed in a tubular electric furnace in an oxygen atmosphere. For spent lithium-ion batteries, the recovery yield of the solid product was 80.1 wt% at a reaction temperature of 850 ℃, and the final product had 27.2 wt% of cobalt as well as other metals such as lithium, copper, and aluminum. Spent nickel-hydrogen batteries had a recovery yield of 99.2 wt% at a reaction temperature of 850 ℃ with about 37.6 wt% of nickel and other metals including iron. For spent nickel-cadmium batteries, the yield decreased to 65.4 wt% because of evaporation with increasing temperature. At 1050 ℃, the recovered metals were nickel (41 wt%) and cadmium (12.9 wt%). Benzene and toluene, which were not detected with the other secondary waste batteries, were detected in the gaseous product. The results of this study can be used as basic data for future research on the dry recycling process of spent secondary batteries.

The Foundation Performance of Selected Waste Plastic Wastes Used in Cement Manufacturing (시멘트 제조에 사용되는 선별된 폐플라스틱 폐기물류 원료로서의 기초 특성 평가)

  • Han, Jong-Min;Kang, Bong-Hee;Park, Jae-Yong;Lee, Jeong-Wook;Kim, Nam-Gyu
    • Resources Recycling
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    • v.29 no.6
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    • pp.88-97
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    • 2020
  • In this study, the selected waste plastic waste logistics used for cement sintering were classified into two types through the process of sorting and crushing, analyzing the characteristics of each, and analyzing the correlation of the strength after cement manufacturing. The experimental variables were classified into soft and hard waste plastic waste, and the correlations between calorific value, chlorine, and moisture were analyzed. In addition, some of each waste was selected and melted, and the basic characteristics were evaluated by analyzing the structure and calorific value. The results of the experiment showed that it was evaluated that it is suitable to obtain a heat source by separating soft waste plastic wastes and sintering them with materials having similar properties. As a result of examining the wastes by strength after cement manufacturing, it was analyzed that the use of hard plastics greatly contributes to the compressive strength on the 1st and 28th, and the use of soft plastics contributes to the compressive strength on the 28th. However, these characteristics are evaluated by collecting only a part of the waste, and since the deviation of the waste occurs, continuous management is required, and a follow-up study on the environmental problems caused by the use of waste is required.

Numerical Simulation of Wave Pressure Acting on Caisson and Wave Characteristics near Tip of Composite Breakwater (for One Directional Irregular Waves) (혼성방파제 케이슨에 작용하는 파압과 선단 주변에서 파랑특성에 관한 수치모의(일방향불규칙파에 대해))

  • Jun, Jae-Hyoung;Choi, Goon-Ho;Lee, Kwang-Ho;Kim, Do-Sam
    • Journal of Korean Society of Coastal and Ocean Engineers
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    • v.32 no.6
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    • pp.531-552
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    • 2020
  • In the previous study, both the wave characteristics at the tip of composite breakwater and on caisson were investigated by applying olaFlow numerical model of three-dimensional regular waves. In this paper, the same numerical model and layout/shape of composite breakwater as applied the previous study under the action of one directional irregular waves were used to analyze two and three-dimensional spatial change of wave force including the impulsive breaking wave pressure applied to trunk of breakwater, the effect of rear region, and the occurrence of diffracted waves at the tip of caisson located on the high crested rubble mound. In addition, the frequency spectrum, mean significant wave height, mean horizontal velocity, and mean turbulent kinetic energy through the numerical analysis were studied. In conclusion, the larger wave pressure occurs at the front wall of caisson around the still water level than the original design conditions when it generates the shock-crushing wave pressure in three-dimensional analysis condition. Which was not occurred by two-dimensional analysis. Furthermore, it was confirmed that the wave pressure distribution at the caisson changes along the length of breakwater when the same significant incident wave was applied to the caisson. Although there is difference in magnitude, but its variation shows the similar tendency with the case of previous study.

A Monitoring Strategy on Dispersion of Particulate Matter emitted from Domestic Limestone Open Pit Mines (국내 노천 석회석 광산먼지 확산 모니터링 방안)

  • Yoon, Jinho;Lee, Sang-hun;Seo, Eui Young;Baek, Seunghan
    • Economic and Environmental Geology
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    • v.54 no.4
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    • pp.475-482
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    • 2021
  • This study proposed a strategy with literature review on effective monitoring of dispersion of the particulate matters (PM) emitted from domestic open pit lime mines. The mines generally produced a large amount of PM through the mine processes such as crushing and transportation of raw or crushed ores. The PM emission from mine facilities or transportation can be assessed using empirical equations which was prepared through the experimental tests to produce PM from ores. For effective monitoring of mine PM dispersion, this study showed a preliminary application of the monitoring network with multiple low-cost sensors around a main PM emission source for each mine site. Therefore, two domestic limestone mine sites were selected for this study, and install the monitoring network with low-cost PM sensors and LTE (Long-term evolution) data communication. Then, preliminary resultant PM data plotted according to monitoring duration showed typical PM dispersion patterns. The quantification of the PM dispersion patterns should be roughly prepared by a PM size-dependent dispersion modeling.

A Study on the Current Status and Characteristics of Fine Dust Generation in Construction Waste Intermediate Treatment Plants and Neighboring Areas (건설폐기물 중간처리 사업장과 인근 지역의 미세먼지 발생 현황 및 특성에 관한 연구)

  • Jang, Kyong-Pil;Song, Tae-Hyeob;Kim, Byung-Yun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.4
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    • pp.405-412
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    • 2021
  • The objective of this study is to investigate the environmental impact of fine dust generated at the construction waste intermediate treatment plants, and to propose engineering data and measures to suppress the generation of fine dust to cope with the expected strengthened environmental regulations of the government. The following study conclusions are drawn. 1) T he maximum concentration of fine dust in the workplace was measured as 160㎍/m3 from the crushing operation followed by the point of waste unloading, where focused suppression plan of the fine dust generation is needed in the future. 2) Fine dust concentrations of 113㎍/m3 in wet road conditions and 50㎍/m3 in dry conditions were measured, indicating that fine dust could be reduced by 50% with watering alone. 3) The effect of distancing from the dust source was studied. PM10 during operation of the workplace was measured as about 25㎍/m3 higher than those of the neighboring areas. Whereas there was no significant difference in case of PM2.5 between workplace and neighboring areas. 4) The measurement results of the heavy metal contents showed that these metals did not affect neighboring areas.

Researching the Occurrence Potential of Autoite for Living Modified OrganismMaize Spill (유전자변형생물체 옥수수의 자생개체 발생가능성 조사)

  • Eom, Gyu-Hyeon;Jang, Yoon-Hee;Du, Xiao-Xuan;Kim, Eun-Gyeong;Park, Jae-Ryoung;Ryu, Taehun;Kim, Kyung-Min
    • Journal of Life Science
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    • v.32 no.8
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    • pp.641-646
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    • 2022
  • There are concerns about the environmental release of living modified organism (LMO) maize created to increase yields. In fact, there are cases in which LMO crops for feed have been leaked in Korea to form autoite colonies, and concerns about LMO spill are intensifying. In this study, the possibility of environmental outflow and occurrence of native organisms was analyzed using maize feed and seeds distributed in Korea. In the evaluation of the possibility of spontaneous occurrence of maize in the event of an unintentional release of maize feed made by crushing maize, the incidence rate of maize was 0.01%, which was extremely low compared to the germination rate of maize seeds. A survey of the dormant rate of maize showed that all maize seeds collected every month were dead. In the germination rate test by temperature using Daehak wax corn and Kwangpyeongok, high germination rates were found at 20℃ and 30℃, and relatively low germination rates were found at 10℃ and 40℃. In addition, all germination tests showed a higher germination rate Daehak wax corn than Kwangpyeongok. The difference between domestic and overseas cultivation maize was confirmed through a survey on the agricultural properties of three varieties of maize. The data obtained through this experiment could be the basis for the evaluation of the weediness potential of environmental risk assessment and technology to suppress the occurrence of autoite in preparation for future LMO spills.

A Study on the Smart Elderly Support System in response to the New Virus Disease (신종 바이러스에 대응하는 스마트 고령자지원 시스템의 연구)

  • Myeon-Gyun Cho
    • Journal of Industrial Convergence
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    • v.21 no.1
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    • pp.175-185
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    • 2023
  • Recently, novel viral infections such as COVID-19 have spread and pose a serious public health problem. In particular, these diseases have a fatal effect on the elderly, threatening life and causing serious social and economic losses. Accordingly, applications such as telemedicine, healthcare, and disease prevention using the Internet of Things (IoT) and artificial intelligence (AI) have been introduced in many industries to improve disease detection, monitoring, and quarantine performance. However, since existing technologies are not applied quickly and comprehensively to the sudden emergence of infectious diseases, they have not been able to prevent large-scale infection and the nationwide spread of infectious diseases in society. Therefore, in this paper, we try to predict the spread of infection by collecting various infection information with regional limitations through a virus disease information collector and performing AI analysis and severity matching through an AI broker. Finally, through the Korea Centers for Disease Control and Prevention, danger alerts are issued to the elderly, messages are sent to block the spread, and information on evacuation from infected areas is quickly provided. A realistic elderly support system compares the location information of the elderly with the information of the infected area and provides an intuitive danger area (infected area) avoidance function with an augmented reality-based smartphone application. When the elderly visit an infected area is confirmed, quarantine management services are provided automatically. In the future, the proposed system can be used as a method of preventing a crushing accident due to sudden crowd concentration in advance by identifying the location-based user density.

Selection of Artificial Sand Suitable for Manufacturing Steel Castings through Evaluation of Various Foundry Sand Properties (각종 주물사의 특성과 주강품 주조에 적합한 인공사 선택)

  • Gwang-Sik Kim;Jae-Hyung Kim;Myeong-Jun Kim;Ji-Tae Kim;Ki-Myoung Kwon;Sung-Gyu Kim
    • Journal of Korea Foundry Society
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    • v.43 no.3
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    • pp.107-136
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    • 2023
  • Natural silica sand was commonly used for sand casting of cast steel products, and chromites sand was used to suppress seizure defects due to the lack of thermal properties of silica sand. However there are disadvantages such as deterioration by repeated use, system sand mixing problem, difficulty separating and removing, increased during mold according to high density and to being waste containing chrome. Recently, industrial waste reduction and atmospheric environment improvement have been highlighted as important tasks in the casting industry. In order to solve the problems that occur when using foundry Sand and to improve the environment of casting factories, various artificial sands that can be applied instead of natural silica sand have been developed and introduced. Artificial sands can be classified into artificial sand manufactured by the electric arc atomization or gas flame atomization, artificial sand manufactured by the spray drying & sintering process, artificial sand manufactured by the sintering & crushing process and exhibit different physical properties depending on the type of raw-minerals and manufacturing method. In this study, comparative evaluation tests were conducted on the physical properties of various foundry sands, mold strength, physical durability, thermal durability, and casting test pieces. When comprehensively considering the actual amount of molding sand used according to density, the mold strength according to the shape of sand, the physical and thermal durability of foundry sand, and the heat resistance characteristics of foundry sand, 'Molten artificial sand A1' or 'Molten artificial sand B' is judged to be the most suitable spherical artificial sand for casting of heavy steel castings.

Prediction of the Damage Zone Induced by Rock Blasting Using a Radial Crack Model (방사균열 모델을 적용한 암반 발파에 의한 손상 영역 예측)

  • Sim, Young-Jong;Cho, Gye-Chun;Kim, Hong-Taek
    • Journal of the Korean Geotechnical Society
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    • v.22 no.11
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    • pp.55-64
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    • 2006
  • It is very Important to predict the damage zone of a rock mass induced by blasting for the excavation of an underground cavity such as a tunnel, as the damage zones incur mechanical and hydraulic instability of the rock mass potentially. Complicated blasting processes that can hinder the proper characterization of the damage zone can be effectively represented by two loading mechanisms. The first mechanism is the dynamic impulsive load-generating stress waves that radiate outwards immediately after detonation. This load creates a crushed annulus along with cracks around the blasthole. The second is the gas pressure that remains for an extended time after detonation. As the gas pressure reopens some arrested cracks and extends these, it contributes to the final structure of the damage zone induced by the blasting. This paper presents a simple method to evaluate the damage zone induced by gas pressure during rock blasting. The damage zone is characterized by analyzing crack propagations from the blasthole. To do this, a model of a blasthole with a number of radial cracks that are equal in length in a homogeneous infinite elastic plane is considered. In this model, crack propagation is simulated through the use of only two conditions: a crack propagation criterion and the mass conservation of the gas. The results show that the stress intensity factor of a crack decreases as the crack propagates from the blasthole, which determines the crack length. In addition, it was found that the blasthole pressure continues to decrease during crack propagation.