• 한국정밀공학회지
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• 제15권9호
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• pp.135-144
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• 1998

High speed machining is a key issue in die and mold manufacturing recently. Even though this technology has great potential of high productivity. tool wear accelerated by high cutting speed to the hardened materials is other barrier. In this research, we attempted to reduce tool wear by considering tool inclination angle between tool and workpiece. The boundary lines describing machined sculptured surfaces were represented by both of cutting envelop condition and the geometric relationship of successive tool paths. Chip cross section, and cutting length could be obtained from the calculated cutting edge and the rotational engagement angle. From the simulation results, machining inclination angle of tool of $15^\circ$ was good enough from the point of tool wear and cutting force, and this value was verified through the cutting experiment of high speed ball end milling.

• 한국강구조학회 논문집
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• 제27권1호
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• pp.77-85
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• 2015

본 연구에서는 세장한 부재가 압축력을 받을 경우 발생하는 횡좌굴에 의한 내력의 저하를 방지하기 위해, 좌굴 전에 항복을 유도하는 응력제한장치의 개발에 관한 것으로서, 기존의 면외저항방식 및 슬롯방식과는 상이한 단면절삭방식을 제안하고 그 유효성을 실험적, 해석적으로 규명하고 있다. 단면절삭방식은 단면의 절삭범위에 따라 역학적 특성 및 구조적 성능이 상이한 것으로서, 연구의 대상은 절삭의 폭 및 절삭개수를 주 대상으로 하고 있다. 연구결과, 단면 깊이가 같은 경우 단면 절삭폭의 영향은 나타나지 않았으며, 단면 절삭폭을 좁게, 절삭개수가 많을수록 소성영역에서 좀 더 안정적인 거동을 나타내었다. 따라서, 단면절삭을 이용한 응력제한 장치는 항복 후 안정된 이력거동을 나타내고 있어 응력제한 장치로서 그 유효성이 확인되었으며, 향후 실 구조물에의 적용이 가능하리라 판단된다.

• 한국정밀공학회지
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• 제19권9호
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• pp.66-73
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• 2002

Since cross-feed directional cutting force which is normal to machined surface directly influences the machined surface of the workpiece and total force loaded in cutter, it is necessary to estimate this force to control the roughness of the machined surface and total force in cutter. However, there have been difficulties in using the current existing in a stationary motor for cutting state prediction because of some unpredictable behavior of the current. Empirical approach was conducted to resolve the problem. As a result, we showed that the current and its unpredictable behavior are related to the infinitesimal rotation of the motor. Subsequently, the relationship between the current and the cutting force was identified with the error less than 50%. And, the estimation results of the two machine tools with different characteristics were compared to each other to confirm the validity of the presented estimation method and the characteristics of current of the stationary feed motor.

• 한국정밀공학회지
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• 제19권4호
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• pp.93-100
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• 2002

The current from the feed motor of a machine tool contains substantial information about the machining state. There have been many researches that investigated the current as a measure for the cutting farces. However it has been reported that this indirect measurement of the cutting farces from the feed motor current is only feasible in low frequency. In this research, it was presented that the bandwidth of the current monitoring can be expanded to 130 Hz. And the unusual behavior of the current was examined in this bandwidth. The cross-feed directional cutting force influences the machined surface of the workpiece, which makes it necessary to estimate this force to control the roughness of the machined sulfate. The current exists in the stationary feed motor, and it can give the useful information on the quality of the machined surface. But the unpredictable behavior of the current prevents applying the current to prediction of the cutting state. Empirical approach was conducted to resolve the problem. As a result, the current was shown to be related to the accumulation of the accumulation of the infinitesimal rotation of the motor. rotation of the motor. Subsequently the relationship between the current and the cutting force was identified.

• Composites Research
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• 제28권4호
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• pp.204-211
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• 2015

본 논문에서는 블레이드와 같이 세장비가 크고 초기 비틀림이 존재하는 복합재료로 구성된 날개 구조물에 대한 이차원 단면의 차원축소와 복원관계를 이론적으로 기술하고 이를 이용한 복합재료 로터 블레이드의 효율적인 설계 과정을 기술하였다. 차원축소와 복원해석 수치해석 프로그램인 VABS를 이용하여 단면해석을 수행하고 연성이 고려된 강성행렬과 질량행렬을 중립점에 연결하여 블레이드의 특성을 포함한 1차원 보 모델링을 구성하였다. 1차원 보 모델을 통해 블레이드의 거동을 확인하고 내부하중을 계산하여 단면위치에서 변형률 복원을 수치적으로 계산하고 이산화 된 단면에 수치적으로 매칭하여 시각적으로 형상화하였다.

• 한국전산구조공학회논문집
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• 제29권5호
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• pp.405-411
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• 2016

본 논문에서는 풍력 블레이드와 같이 세장비가 크고 초기 비틀림이 존재하는 복합재료로 구성된 블레이드에 대한 이차원 단면의 차원축소와 복원관계를 이론적으로 기술하였다. 그리고 VABS 이용한 보의 차원축소모델에 대한 유효성을 검증하기 위해 선행연구 모델을 활용하여 기존 연구결과를 수치적으로 비교하였다. 실물과 가장 가까운 날개 구조물 2차원 형상에 단면해석을 적용하여 정밀한 단면의 이산화를 수행하고 VABS를 이용하여 블레이드의 특성(질량행렬, 강성행렬)을 포함한 1차원 보 모델링을 수행하였다. 1차원 보 모델을 통해 세장비가 큰 날개 구조물의 거동을 확인하고 내부하중을 계산하여 단면위치에서 변형률 복원을 수치적으로 계산하고 이산화된 단면에 수치적으로 매핑하여 시각적으로 확인하고 여유마진을 계산하였다.

• Geomechanics and Engineering
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• 제34권1호
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• pp.103-113
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• 2023

This study focused on understanding the relationship between the design of a tunnel boring machine disc cutter ring and its rock-breaking efficiency, as well as the applicable conditions of different cutter ring types. The discrete element method was used to establish a numerical model of the rock-breaking process using disc cutters with different ring types to reveal the development of rock damage cracks and variation in cutter penetration load. The calculation results indicate that a sharp-edged (V-shaped) disc cutter penetrates a rock mass to a given depth with the lowest load, resulting in more intermediate cracks and few lateral cracks, which leads to difficulty in crack combination. Furthermore, the poor wear resistance of a conventional V-shaped cutter can lead to an exponential increase in the penetration load after cutter ring wear. In contrast, constant-cross-section (CCS) disc cutters have the highest quantity of crack extensions after penetrating rock, but also require the highest penetration loads. An arch-edged (U-shaped) disc cutter is more moderate than the aforementioned types with sufficient intermediate and lateral crack propagation after cutting into rock under a suitable penetration load. Additionally, we found that the cutter ring wedge angle and edge width heavily influence cutter rock-breaking efficiency and that a disc cutter with a 16 to 22 mm edge width and 20° to 30° wedge angle exhibits high performance. Compared to V-shaped and U-shaped cutters, the CCS cutter is more suitable for soft or medium-strength rocks, where the penetration load is relatively small. Additionally, two typical case studies were selected to verify that replacing a CCS cutter with a U-shaped or optimized V-shaped disc cutter can increase cutting efficiency when encountering hard rocks.

• 한국생산제조학회지
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• 제19권2호
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• pp.204-210
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• 2010

The inner structure of the triangular separate bar (TSB) was improved to enhance the productivity of the TSB flow meter by simplifying the machining process for making the flow meter. The cross section of upstream and downstream pressure chamber in the TSB was changed from triangle to circle, which make it possible to substitute the wire cutting by drilling in the process of machining the pressure chamber. The flow rate characteristics of the flow meters was calibrated with a laminar flow meter. Six kinds of flow meters whose diameters of pressure tap for measuring pressure of both upsteam and downstream pressure chamber were different one another were made. The effects of the pressure tap diameter on the flow rate characteristics of the TSB flow meter was little. The mass flow rate characteristics of the flow meters with increasing a non-dimensional parameter which includes the gas temperature, exhaust gas pressure and differential pressure at the flow meters and atmospheric pressure shows nearly linear relationship with a correlation coefficient of R=0.998.

• 암석학회지
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• 제20권4호
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• pp.173-189
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• 2011

한반도 동부 울진 죽변-부구 지역 맥암과 단열의 기하와 운동학적 특성 그리고 횡절관계를 파악하고, 맥암의 암석기재와 지화학을 분석하였다. 총 144 암맥과 370개 절리의 방향성과 횡절관계를 이용하여 암맥은 세 개의 염기성 암맥군(M-10, M-80, M-100)과 한 개의 산성 암맥군(AD)으로 구분하고 절리는 네 개의 절리군(J-10, J-40, J-80, J-150)으로 분류하였다. 또한 J-150 절리들 중 최후기에 우수향으로 재활된 것들을 F-340R로 분류하였다. 암석기재, 지화학 그리고 산상을 종합하면, M-80과 M-100은 동일한 마그마와 응력장 하에서 각각 기존 단열과 마그마압력에 의해 새로이 만들어진 수압파쇄단열을 통로로 주입되었다. 또한 연구지역 암맥과 단열군은 ${\rightarrow}$ ${\rightarrow}$ ${\rightarrow}$ ${\rightarrow}$ ${\rightarrow}$ 순서로 형성되었다. 그리고 M-80과 M-100은 $N10^{\circ}E$ 그리고 M-10은 북서-남동의 최소수평응력장에서 지각이 신장된 결과이다. 한편 기존 절대연령 연구결과와 종합하여 분석하면, 이번 연구에서 확인된 암맥과 단열군들 중 M-80, M-10 그리고 F-340R은 64-52 Ma, 에오세~올리고세 그리고 마이오세에 각각 만들어진 것으로 해석된다.

• 한국식품조리과학회지
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• 제11권3호
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• pp.249-260
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• 1995

6 Central commissary and 2 conventional school foodservice operations were assessed in terms of time-temperature relationship and microbiological quality, and monitoring control methods were identified through hazard analysis during the phases of prodution and distribution. 2 conventional schools from Seoul and 6 commissary schools from Kyungkido were participated in the survey. Meals produced in central commissary were distributed to satellites, therefore delivery practices of foods were identified as critical. Microbiological test results for commissary and conventional schools revealed that microbiological quality of foods was mainly related to time-temperature management, types of food, and equipment sanitation not to the foodservice system used. Time-temperature profiles at temperature danger zone (7.2-60$^{\circ}C$) observed were to be related to the following sanitary practices: cooked vegetables were held at temperature danger zone for relatively longer delayed time (15-38$^{\circ}C$: 15-226 min, 7-60$^{\circ}C$: 75-226 min), and same results were observed for deep-fat fried cutlets (15-38$^{\circ}C$: 15-151 min, 7-60$^{\circ}C$: 33-151 min). Menu items with various ingredients and frequent contacts with hands and equipments during the production flow were held at temperature danger zone for longer delaying time than other menu items with brief prodution stages. Based on hazard analysis critical control points, microbiological quality was collectively affected by time-temperature relationships, equipment sanitation, proper cooking methods, and sanitary management competencies of dietitians. Microbiological test results of working equipments and surface of dishes and trays showed that immediate action should be taken. Cutting boards used in central kitchen were also showed similar results of potential dager of cross-contamination. Effective sanitary control methods were urgently needed.