• Title/Summary/Keyword: critical corrosion amount

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An Experimental Study on Corrosion Critical Chloride Contents of Rebar Embedded in Concrete with Admixture (혼화재 혼입 콘크리트에 매립된 철근의 부식 임계염화물 산정에 관한 실험적 연구)

  • Park, Jang-Hyun;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.11a
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    • pp.40-41
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    • 2018
  • The purpose of this study is to compare the amount of critical chloride of rebar embedded in concrete according to the substitution rate of admixture. In order to determine the starting point of corrosion of rebar, electrodes were embedded in concrete, chloride was supplied, and OCP of rebar was observed in real time. The amount of the contaminants in the concrete surrounding the rebar was judged to be the critical corrosion chloride contents of the rebar at the start of the corrosion. As a result of the comparative evaluation, it was confirmed that the critical chloride contents of the rebar decreased with increasing the substitution ratio of the admixture.

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Experimental research on the influence to which steel rod corrosion attains to a concrete crack (철근부식이 콘크리트 균열에 미치는 영향에 관한 실험적 연구)

  • Ahn, Deok-Jin;Cheong, Hai-Moon;Lee, Han-Seung;Tae, Sung-Ho;Ahn, Tae-Song
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.613-616
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    • 2006
  • The purpose of the this study of to define the critical corrosion amount of the steel cause the cracking of concrete cover. The major variables of the critical corrosion amount are concrete strength and thick of the concrete cover. In this experiment, the constant of stress concentration is added by a new variable. As a result of the experiment, it is confirmed to less decrease in the critical corrosion amount following the constants of stress concentration increased. Besides, electric currents were measured through a generator of constant voltage. When connecting constant voltage with corrosion circuit, it was discovered that magnitude of the change come out similarly between displacement on the concrete cover and electric current according to time.

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Study on the Amount of Critical Corrosion Products of Reinforcement inducing Concrete Cover Cracking with Finite Element Analysis (유한 요소법을 이용한 콘크리트 벽체 균열을 발생시키는 철근의 임계 부식량에 대한 연구)

  • 김광웅;장상엽;조용범;김용철;고영태
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.05a
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    • pp.361-366
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    • 2002
  • The deterioration of concrete structure due to corrosion of the reinforcement has created big financial losses on the overall industries. The volume expansion of the corrosion products causes internal pressure to concrete wall around reinforcing bar. If the maximum principal stress induced by internal pressure exceeds the tensile strength of the concrete at any point of time, a crack forms at any point of material. Therefore, in terms of life assessment of concrete structure, it is very important to predict the amount of corrosion products which induces initial concrete cracking. With this objective, this paper proposes the critical amount of corrosion products at interface between reinforcement and concrete using finite element analysis. If an actual survey of corrosion rates could be made, the model might supply information for condition assessment of existing concrete structure. As the mechanical properties of corrosion product and instantaneous geometry of corroded steel are considered in the analysis, the value obtained will be more realistic.

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An Experimental Study to Evaluate the Critical Value of Chloride Ions on Rust (발청 염화물이온 임계값 평가를 위한 실험적 연구)

  • Cho, Gyu-Hwan;Lim, Myung-Hyun;Byun, Jung-Hwan;Park, Dong-Cheon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.59-60
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    • 2014
  • To prevent the rusting of steel, a variety of finishing materials has been applied. When steel is exposed to an extreme chloride environment, however, the thermal performance and aging of the finishing materials cause the material to lose its rust protective performance. In this study, an accelerated corrosion test was performed on five different finishing materials for steel, to determine the critical values of corrosion. As the result, the critical value of corrosion was found with no coat between 0.58mg/d㎡ and 0.73mg/d㎡, with urethane coat between 7.89mg/d㎡~8.46mg/d㎡, with one-layered red lead coat between 57.95mg/d㎡ and 69.48mg/d㎡, and with staleness201 between 80.73mg/d㎡ and 89.35mg/d㎡.

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Cracking Behavior of Reinforced Concrete Structures due th Reinforcing Steel Corrosion (철근부식에 의한 철근콘크리트 구조물의 균열거동)

  • 오병환;김기현;장승엽;강의영;장봉석
    • Journal of the Korea Concrete Institute
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    • v.14 no.6
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    • pp.851-863
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    • 2002
  • Corrosion products of reinforcement in concrete induce pressure to the adjacent concrete due to the expansion of steel. This expansion causes tensile stresses around the reinforcing bar and eventually induces cracking through the concrete cover The cracking of concrete cover will adversely affect the safety as well as the service life of concrete structures. The purpose of the this study is to examine the critical corrosion amount which causes the cracking of concrete cover. To this end, a comprehensive experimental and theoretical study has been conducted. Major test variables include concrete strength and cover thickness. The strains at the surface of concrete cover have been measured according to the amount of steel corrosion. The corrosion products which penetrate into the pores and cracks around the steel bar have been considered in the calculation of expansive pressure due to steel corrosion. The present study indicates that the critical amount of corrosion, which causes the initiation of cracking, increases with an increase of compressive strength. A realistic relation between the expansive pressure and average strain of corrosion product layer in the corrosion region has been derived and the representative stiffness of corrosion layer was determined. A concept of pressure-free strain of corrosion product layer was introduced to explain the relation between the expansive pressure and corrosion strain. The proposed theory agrees well with experimental data and may be a good base for the realistic durability design of concrete structures.

The Study of Corrosion Induced Co migration and Its Effect on Thermal Asperity Phenomenon (부식작용으로 인하여 디스크면으로 이동된 코발트가 Thermal Asperity 현상에 미치는 영향)

  • 좌성훈
    • Tribology and Lubricants
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    • v.15 no.4
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    • pp.335-342
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    • 1999
  • Corrosion of the disk has been an ongoing concern for the manufacturers of hard disk drives. With the advent of magnetoresistive (MR) head, very low levels of corrosion and contamination become more critical since the raised defects and corrosion products on the disk surface-anything that heats the MR sensor due to the contact-can distort the output signal of the head. This phenomenon is called as thermal asperity. In this paper, the effect of corrosion as a form of Co migration on the occurrence of thermal asperity in MR drives was investigated. The corrosion test at high temperature (60$^{\circ}C$) and high relative humidity (80%) was emphasized in this study and the testing results at ambient condition were compared. The corrosion on the disks was characterized as the amount of Co ion migration using an ion chromatography (IC) and a time-of-flight secondary ion mass spectroscopy (TOF-SIMS). It is proved that corrosion on the disk surface after storage testing is closely correlated to the amount of Co ions migration from the magnetic layer to disk surfaces and higher Co migration causes more thermal asperities in the drive. In order to reduce Co migration, several methods such as burnishing process and structure of the carbon overcoat were investigated. It is found that the hydrogenated carbon overcoat shows the least Co migration among different types of overcoat layer. However, the most effective way to reduce Co migration is the application of Cr layer between the overcoat and the magnetic alloy layer.

Evaluation of carbonation service life of slag blended concrete considering climate changes

  • Wang, Xiao-Yong;Luan, Yao
    • Computers and Concrete
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    • v.21 no.4
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    • pp.419-429
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    • 2018
  • Climate changes, such as increasing of $CO_2$ concentration and global warming, will impact on the carbonation service life of concrete structures. Moreover, slag blended concrete has a lower carbonation resistance than control concrete. This study presents a probabilistic numerical procedure for evaluating the impact of climate change on carbonation service life of slag blended concrete. This numerical procedure considers both corrosion initiation period and corrosion propagation period. First, in corrosion initiation period, by using an integrated hydration-carbonation model, the amount of carbonatable substances, porosity, and carbonation depth are calculated. The probability of corrosion initiation is determined through Monte Carlo method. Second, in corrosion propagation period, a probabilistic model is proposed to calculate the critical corrosion degree at surface cracking, the probability of surface cracking, and service life. Third, based on the service life in corrosion initiation period and corrosion propagation period, the whole service life is calculated. The analysis shows that for concrete structures with 50 years service life, after considering climate changes, the service life reduces about 7%.

Effect of Surface Contaminants Remained on the Blasted Surface on Epoxy Coating Performance and Corrosion Resistance

  • Baek, Kwang Ki;Park, Chung Seo;Kim, Ki Hong;Chung, Mong Kyu;Park, Jin Hwan
    • Corrosion Science and Technology
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    • v.5 no.1
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    • pp.27-32
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    • 2006
  • One of the critical issues in the coating specification is the allowable limit of surface contaminant(s) - such as soluble salt(s), grit dust, and rust - after grit blasting. Yet, there is no universally accepted data supporting the relationship between the long-term coating performance and the amount of various surface contaminants allowed after grit blasting. In this study, it was attempted to prepare epoxy coatings applied on grit-blasted steel substrate dosed with controlled amount of surface contaminants - such as soluble salt(s), grit dust, and rust. Then, coating samples were subjected to 4,200 hours of cyclic test(NORSOK M-501), which were then evaluated in terms of resistance to rust creepage, blistering, chalking, rusting, cracking and adhesion strength. Additional investigations on the possible damage at the paint/steel interface were carried out using an Electrochemical Impedance Spectroscopy(EIS) and observations of under-film-corrosion. Test results suggested that the current industrial specifications were well matched with the allowable degree of rust, whereas the allowable amount of soluble salt and grit dust after grit blasting showed a certain deviation from the specifications currently employed for fabrication of marine vessels and offshore facilities.

Corrosion Behavior and Crystal Structure of Zn-Cr Coatings by EB-PVD and Electroplating (EB-PVD법과 전기화학방법으로 형성된 Zn-Cr film의 구조와 부식특성)

  • 최한철
    • Journal of the Korean institute of surface engineering
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    • v.36 no.6
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    • pp.423-429
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    • 2003
  • It has been investigated corrosion resistance and crystal structure of Zn-Cr coatings fabricated by electroplating method and electron-beam physical vapor deposition method(EB-P VD). The electroplated Zn-Cr alloy consists mainly of η'-Zn phase for the lower Cr content than 7.9 wt% Cr and ${\gamma}$'-ZnCr phase for the higher Cr content. In the Zn-Cr alloy fabricated by EB-PVD the ${\gamma}$'-ZnCr phase appeared clearly at 3 wt% Cr and it became the sole phase at 50 wt%Cr. The amount of η'-Zn phase decreased obviously with increasing Cr content when it exceeded 15 wt% Cr. The electrochemical measurement of the electroplated Zn-Cr film has shown corrosion potential of about -1000 mV. The current density of active region and the amount of dissolved Zn and Cr decreased significantly with increasing Cr content. The electrochemical characteristics of Zn-Cr alloy fabricated by EB-PVD have shown that the alloy of 50 wt% Cr had the highest corrosion potential(-500 mV) and the lowest critical passive current density than that of the electroplated.

Study on the Critical Threshold Chloride Content for Steel Corrosion in Concrete with Various Cement Contents (단위시멘트량이 다른 콘크리트 중에서의 철근부식 임계염화물량에 관한 연구)

  • Yang, Seung-Kyu;Kim, Dong-Suck;Um, Tai-Sun;Lee, Jong-Ryul;Kono, Katsuya
    • Journal of the Korea Concrete Institute
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    • v.20 no.4
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    • pp.415-421
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    • 2008
  • Reinforced concrete starts to corrode when the chloride ion concentration which is the sum of included in concrete and penetrated from environments exceeds a certain level of critical chloride concentration. Therefore each country regulates the upper bounds of chloride amount in concrete and the regulations are different for each country due to its circumstances. In this study, the critical threshold chloride content according to unit cement amount is empirically calculated to propose a reasonable regulation method on the chloride amount. As a result, the critical threshold chloride content increases considerably according to cement content and it agrees with the established theories. The present regulations on total chloride amount 0.3 or 0.6 kg chloride ions per $1\;m^3$ of concrete does not reflect the influences of mix design, environmental conditions and etc. So it can be said that it is more reasonable to regulate the critical threshold chloride content by the ratio of chloride amount per unit cement content than by the total chloride content in $1\;m^3$ of concrete.