• Title/Summary/Keyword: critical corrosion

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Development of Lightweight Front End Carrier of Aluminum Sheet (경량 알루미늄 소재 적용 Front End Carrier 개발)

  • Kang D. P.;Lee B. P.;Roh S. K.;Kim D. U.;Lee W. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.34-37
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    • 2005
  • While all-aluminum front end carriers have been frequently used by major foreign auto-makers, the carriers domestically produced are typically hybrid types. It is understood that higher fuel efficiency due to weight reduction can be achieved by using aluminum carriers because of aluminum's light weight. Moreover, aluminum is expected to posess high corrosion resistance and recyling rate. As a first step to enhance feasibility of domestic production of all-aluminum carriers, several carriers made by advanced auto makers are examined and compared. Besides basic characteristics such as appearance and weight, physical properties including composition, strength and elongation are carefully analyzed to obtain critical design and process factors.

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Development and Operation of Durability Mock-Up Test Facilities for Offshore Electricity Structures (해상 전력구조물 내구성 실증 실험장 구축 및 운영)

  • Pang Gi-Sung;Han Sang-Mook;Song Young-Chul;Kwon Byeong-Soo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.265-268
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    • 2005
  • This paper discusses a strategy and status for development and operation of durability mock-up test facilities for offshore structures. The strategy is examplified and facilitated using an offshore transmission tower crossing the West sea and the Shihwha lake, which was designed and constructed 345kV T/L lines transmitting power from Yeong-Heung fossil power plant to Seoul metropolitan area. Various data for corrosion protection, aging, life-prediction of concrete and steel offshore structures can be obtained using the proposed mock-up test facility. Acquired data will be used for further research on durability, life-prediction, and retrofit of structures. It is important to maintain the safety of 345 kV Yeong-Heung transmission line crossing the Shihwha lake because the offshore structure is one of the critical electric facilities transmitting large power to the metropolitan area. Operation of the offshore transmission tower mock-up is expected to make a significant contribution to stable power supply.

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The Behavior of Pitting Corrosion Associated with Microstructure of a Cast Lean Duplex Stainless Steel in Chloride Environments (염화물 환경에서 린 듀플렉스 스테인리스 주강의 미세조직과 연계한 공식 거동)

  • In-Sung Lee;Soon-Tae Kim;Chae-Jin Nam;Seung-Man Yang;In-Sung Cho;Seung-Mok Yoo
    • Journal of Korea Foundry Society
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    • v.43 no.5
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    • pp.230-240
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    • 2023
  • The pitting corrosion behavior of 329LD cast lean duplex stainless steel and CF3M cast austenitic stainless steel was investigated in chloride environments. The pitting corrosion resistance of the 329LD alloy was superior to that of the CF3M alloy because the pitting potential, passive region, and critical pitting temperature of the low Ni-low Mo 329LD alloy were higher than those of the high Ni-medium Mo commercial CF3M alloy. There are two main reasons for the enhancement of the pitting corrosion resistance of high Cr-low Momedium N 329LD alloy compared to the low Cr-medium Mo CF3M alloy: First, the pitting resistance equivalent number (PRENδ+γ) value of the 329LD alloy is higher than that of the CF3M alloy. Second, the passive region of the 329LD alloy is larger than that of the CF3M alloy. It indicates that the synergistic effect of the three elements by adding high Cr and low Mo-medium N to the 329LD alloy enhances the passivity of the passive film, thereby increasing the pitting corrosion resistance. It was verified that based on the PRENγ of austenite (γ) and PRENδ of ferrite (δ) values calculated using an N-factor of 16, the pitting corrosion of the 329LD alloy was selectively initiated at the γ-phases because PRENγ value of austenite (γ) was smaller than that of ferrite (δ), and finally propagated from the γ-phase to the δ-phase.

Evaluation of High Temperature Particle Erosion Resistance of Vanadium-Boride Coating (Vanadium-Boride코팅의 고온 내입자침식성 평가)

  • Lee, E.Y.;Kim, J.H.;Jeong, S.I.;Lee, S.H.;Eum, G.W.
    • Corrosion Science and Technology
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    • v.14 no.2
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    • pp.76-84
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    • 2015
  • The components in ultra super critical (USC) steam turbine, which is under development for high efficient power generation, are encountering harsher solid particle erosion by iron oxide scales than ones in the existing steam turbines. Therefore, the currently used boride coating will not be able to hold effective protection from particle erosion in USC system and should be replaced by new particle erosion resistant coatings. One of the best protective coatings developed for USC steam turbine parts was found to be vanadium-boride (V-boride) coating which has a hardness of about 3000 HV, much higher than that of boride, 1600~2000 HV. In order to evaluate particle erosion resistance of the various coatings such as V-boride, boride and Cr-carbide coatings at high temperature, particle erosion test equipments were designed and manufactured. In addition, erosion particle velocity was simulated using FLUENT software based on semi-implicity method for pressure linked equations revised (SIMPLER). Based on experimental results of this work, the vanadium-boride coating was found to be superior to others and to be a candidate coating to replace the boride coating.

Effects of Fly Ash on Chloride Binding Capacity in Cement Pastes (시멘트 페이스트 내의 염화물 고정화에 미치는 플라이 애쉬의 영향)

  • 소승영;소양섭
    • Magazine of the Korea Concrete Institute
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    • v.7 no.6
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    • pp.209-215
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    • 1995
  • Corrosion of steel reinforcment is the most significant factor of deterioration in reinforced concrete structures. Chloride ion is considered one of the most common culprits in the corrosion of steel in concrete. It breaks down the passive film and allows the steel to corrode actively at a high rate. The main objective of this study is to determine the critical chloride ion concentrations in the pore solutions and chloride binding effect of cement pastes made with and without fly ash. Cement pastes with water-binder ratio of 0.5, allowed to hydrate in sealed containers for 28 days and to express pore solution. The expressed pore fluids were analyzed for chloride and hydroxyl ion concentrations. Evaporable water on paralled specimens was determined a.s the loss of weight per 100g of unhydreded cement when the specimens were heated to constant weight at 105'C. It was found that the replaced cement with fly ash has negligible influnce on the chloride binding and chloride binding capacity and rises the $Cl^-$ /$OH^-$ ratio in pore solution.

Investigation and Evaluation on Performance of Durability for Freeway Concrete Viaducts in Seoul Metropolitan Area (서울시내 위치한 콘크리트 고가차도의 내구성능 조사 및 평가)

  • Lee, Chang-Soo;Yoon, In-Seok
    • Journal of the Korean Society of Hazard Mitigation
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    • v.2 no.1 s.4
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    • pp.143-152
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    • 2002
  • The objectives of this paper were to obtain the fundamental data to analyze the causes of deterioration of 39 freeway concrete viaducts in Seoul metropolitan area. To investigate the degree of concrete deterioration, carbonation depth, soluble chloride concentration in hardened concrete and half-cell potentials of reinforcement were measured. The number of structures which carbonation depth penetrates to reinforcement was 25% of total. The model of carbonation .ate was induced to 3.92 $\sqrt{t}$, which was 5% faster than 3.727 $\sqrt{t}$ assumed 60% water-cement ratio, R=1 in that of kishitani. After measuring chloride concentration in concrete, it was concluded that about 24% of all readings on samples from concrete exceed the critical content to minimize the risk of chloride-induced corrosion. About 31% of the freeway viaducts structures had a value lower than -350mV(vs. CSE), so it could conclude that the excessive chloride concentration was the major cause of reinforcement corrosion. Among the structures which measured half-cell potentials less than -350mV, about 50% exceeds the maximum acceptable limit of chloride concentration.

A model to develop the porosity of concrete as important mechanical property

  • Alyousef, Rayed;Alabduljabbar, Hisham;Mohamed, Abdeliazim Mustafa;Alaskar, Abdulaziz;Jermsittiparsert, Kittisak;Ho, Lanh Si
    • Smart Structures and Systems
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    • v.26 no.2
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    • pp.147-156
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    • 2020
  • This numerical study demonstrates the porosity conditions and the intensity of the interactions with the aggressive agents. It is established that the density as well as the elastic modulus are correlated to ultrasonic velocity The following investigation assessed the effects of cement grade and porosity on tensile strength, flexural and compressive of Ultra High Performance Concrete (UHPC) as a numerical model in PLAXIS 2d Software. Initially, the existing strength-porosity equations were investigated. Furthermore, comparisons of the proposed equations with the existing models suggested the high accuracy of the proposed equations in predicting, cement grade concrete strength. The outcome obtained showed a ductile failure when un-corroded reinforced concrete demonstrates several bending-induced cracks transfer to the steel reinforcement. Moreover, the outcome also showed a brittle failure when wider but fewer transverse cracks occurred under bending loads. Sustained loading as well as initial pre-cracked condition during the corrosion development have shown to have significant impact on the corrosion behavior of concrete properties. Moreover, greater porosity was generally associated with lower compressive, flexural, and tensile strength. Higher cement grade, on the other hand, resulted in lower reduction in concrete strength. This finding highlighted the critical role of cement strength grade in determining the mechanical properties of concrete.

Determination of the pH of Iso-Selectivity of the Interfacial Diffusion Layer of Fe

  • Ha, Heon Young;Kwon, Hyuk Sang
    • Corrosion Science and Technology
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    • v.7 no.1
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    • pp.40-44
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    • 2008
  • Passive metal forms an interfacial diffuse layer on the surface of passive film by its reaction with $H^+$ or $OH^-$ ions in solution depending on solution pH. There is a critical pH, called pH point of iso-selectivity ($pH_{pis}$) at which the nature of the diffuse layer is changed from the anion-permeable at pH<$pH_{pis}$ to the cation-permeable at pH>$pH_{pis}$. The $pH_{pis}$ for a passivated Fe was determined by examining the effects of pH on the thickness of passive film and on the dissolution reaction occurring on the passive film under a gavanostatic reduction in borate-phosphate buffer solutions at various pH of 7~11. The steady-state thickness of passive film formed on Fe showed the maximum at pH 8.5~9, and further the nature of film dissolution reaction was changed from a reaction producing $Fe^{3+}$ ion at $pH\leq8.5$ to that producing $FeO_2{^-}$ at $pH\geq9$, suggesting that the $pH_{pis}$ of Fe is about pH 8.5~9. In addition, the passive film formed at pH 8.5~9, $pH_{pis}$, was found to be the most protective with the lowest defect density as confirmed by the Mott-Schottky analysis. Pitting potential was decreased with increasing $Cl^-$ concentration at $pH\leq8.5$ due probably to the formation of anion permeable diffuse layer, but it was almost constant at $pH\geq9$ irrespective of $Cl^-$ concentration due primarily to the formation of cation permeable diffuse layer on the film, confirming again that $pH_{pis}$ of Fe is 8.5~9.

The Effect of Surface Treatment Systems on Chloride Penetration in Cracked Concrete (표면도장공법에 의한 균열부 콘크리트의 염소이온 침투제어 특성)

  • Chae, Gyu-Bong;Yoon, In-Seok;Lee, Chang-Soo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.525-528
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    • 2008
  • For well-constructed concrete, its service life is a long term and it has an enough durability performance. However, for cracked concrete, it is clear that cracks should be preferential channel for the penetration of aggressive substance such as chloride ions according to author's previous researches. In order to enhance the lifetime of cracked concrete, critical issues in the performance of the concrete is the risk of chloride-induced corrosion. Even though crack width can be reduced due to the high reinforcement ratio, the question is to which extend these cracks may jeopardize the durability of cracked concrete. If the size of crack is small, surface treatment system can be considered as one of the best options to extend the service life of concrete structures exposed to marine environment simply in terms of cost effectiveness versus durability performance. Thus, it should be decided to undertake an experimental study on the effect of different types of surface treatment system, which are expected to seal the concrete and the cracks to chloride-induced corrosion in particular. In this study, it is examined the effect of surfaced treated systems on chloride penetration through microcracks. Single surface treatments of penetrant or coating and double application were considered as an experimental variation. RCM (Rapid Chloride Migration) testing is accomplished to visualize chloride penetration via cracks.

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Evaluation on Clamping Force of High Strength Bolts By Coating Parameters of Faying Surfaces (고력볼트 접합부표면의 방식도장변수에 따른 체결력 평가)

  • Nah, Hwan Seon;Lee, Hyeon Ju
    • Corrosion Science and Technology
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    • v.11 no.2
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    • pp.48-55
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    • 2012
  • Clamping force of a high strength bolt is reduced by a certain period of time after the initial set-up. In case of special treatments on faying surfaces such as protective coating, clamping force is relaxed more severely. Tests for slip critical joints subject to various faying surface parameters were conducted. Five different surface treatments were tested including mill scale surface, blast surface, rust surface and coated surfaces. Each specimen was composed of F10T M20 of high strength bolts and steel plates. Based on the result of slip coefficient test, blast treatment surface showed 0.59, rust treatment surface showed 0.54 and inorganic zinc treatment surface exhibited 0.44. Clean mill treatment surface and red lead paint treatment surface were 0.23, 0.21 respectively. It is identified that the slip coefficient in Korean structural design guide should be determined for various surface conditions. Subsequently from long term relaxation test of ASTM A 490 high strength bolts, relaxation of no-coated surfaces such as blast, clean mill, rust treatment, the loss of initial clamping load was 10.5%, 13.6% and 7.9% for 1,000 hours, while the loss of initial clamping force was reached as 15.0%, 18.7% more than the required redundancy 10% in case of inorganic zinc and red lead painted treatment. It is required that the limit of relaxation on coated faying surface should be established separately for various surfaces.