• Title/Summary/Keyword: crane system

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Anti-sway and Position 3D Control of the Nonlinear Crane System using Fuzzy Algorithm

  • Lee, Tae-Young;Lee, Sang-Ryong
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.1
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    • pp.66-75
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    • 2002
  • The crane operation used fur transporting heavy loads causes a swinging motion with the loads due to the crane\`s acceleration and deceleration. This sway causes the suspension ropes to leave their grooves and can cause serious damage. Ideally, the purpose of a crane system is to transport loads to a goal position as soon as possible without any oscillation of the rope. Currently, cranes are generally operated based on expert knowledge alone, accordingly, the development of a satisfactory control method that can efficiently suppress object sway during transport is essential. The dynamic behavior of a crane shows nonlinear characteristics. When the length of the rope is changed, a crane becomes a time-varying system thus the design of an anti-sway controller is very difficult. In this paper, a nonlinear dynamic model is derived for an industrial overhead crane whose girder, trolley, and hoister move simultaneously. Furthermore, a fuzzy logic controller, based on expert experiments during acceleration, constant velocity, deceleration, and stop position periods is proposed to suppress the swing motion and control the position of the crane. Computer simulation is then used to test the performance of the fuzzy controller with the nonlinear crane model.

Modeling and Control of Gantry Crane with Arm Type of Oscillation Stopper

  • Park, Soung-Jea;Kim, Kwang-Zu;Kim, Sang-Bong;Nguyen, Tan-Tien;Shin, Min-Seng
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.166.4-166
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    • 2001
  • The oscillation of a crane system is divided into the oscillation of container in respect of its trolley and the oscillation of trolley in relation to the whole crane system. We introduce a new type of crane system that avoids to the irreducible sway of crane system caused by hanging cables. The cables suspending the spreader are replaced by using an "anti-sway system". The proposed system is composed of mechanical arms with function of anti-sway based on conventional line system. The effectiveness of the proposed new type crane system and the controller is shown through the simulation results.

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Numerical Analysis of Offshore Installation Using a Floating Crane with Heave Compensator in Waves (Heave Compensator를 고려한 파랑 중 해상 크레인 설치작업 수치해석)

  • Nam, Bo-Woo;Hong, Sa-Young;Kim, Jong-Wook;Lee, Dong-Yeop
    • Journal of Ocean Engineering and Technology
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    • v.26 no.1
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    • pp.70-77
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    • 2012
  • In this study, a numerical analysis of offshore installation using a floating crane with heave compensator is carried out in time domain. The motion analysis of crane vessels is based on floating body dynamics using convolution integral and the crane wire is treated as simple spring. The lifted structure is assumed as a rigid body with 3 degree-of-freedom translational motion. The heave compensator is numerically modelled by the generalized spring-damper system. Firstly, forced motion simulations of crane wire system are carried out to figure out the basic principle of heave compensator. The transfer function of crane wire system is obtained and effective wave period of heave compensator are found. Then, coupled analysis of crane vessel, crane wire, and lifted structure are performed in regular and irregular sea conditions. Two different crane vessels and two lifted structures (suction pile and manifold) are considered in this study. Through a series of numerical calculations, the effective zone of heave compensator is investigated with respect to wave period and crane wire length.

Design of Fuzzy Controller Based on Fuzzy Model for Container Crane System

  • Kim, Maeng-Jun-;Geuntaek-Kang
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 1993.06a
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    • pp.1250-1253
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    • 1993
  • The fuzzy control theory is applied to control a container crane, which is a very complicated system and controled manually by experts. As reference velocities of trolley and hoist of the container crane, we use those decided by experts, and express them by fuzzy model. We control the crane to follow the reference velocities by using fuzzy controllers. The fuzzy controllers are designed on the container crane. We made a model container crane and applied the suggested method to it

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Open-Architecture Hybrid Control System for Automatic Container Crane (컨테이너크레인의 개방형 하이브리드 제어시스템에 대한 연구)

  • 홍경태;홍금식
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2004.04a
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    • pp.465-470
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    • 2004
  • In this paper, an open architecture control system for automatic container cranes is investigated. A standard reference model for cranes, which consists of three modules; hardware module, operating system module, and application software module, is proposed. A hybrid control architecture combining deliberative and reactive controls for the autonomous operation of the cranes is proposed. The main contributions of this paper are as follows: First, a new reference platform for the crane control system is proposed. Second, by analyzing the structure of a container crane, implementation strategies for the automatic container crane are described.

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A Study on Adaptive Control of 3D Crane Systems : Implementation of a Real-time Simulator (3D 크레인 시스템 적응제어에 관한 연구 : 실시간 시뮬레이터 구현)

  • Song, C.H.;Cho, H.C.;Lee, J.W.;Lee, Y.J.;Lee, K.S.
    • Journal of Power System Engineering
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    • v.12 no.6
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    • pp.36-41
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    • 2008
  • A crane is very important mechanical systems in industrial applications to move huge objects. Especially, in marine port terminals, it is used to place container boxes at desired position within given operating time. However, such system is faced with environmental disturbance such as wind from the sea, thus crane control system is required to cope with this nature. This paper proposed robust and adaptive control algorithm of a complicated 3D crane against the environmental disturbance. We simplify a mathematical design procedure to derive our control algorithm. We conduct real-time experiment using a crane simulator to evaluate its superiority and reliability.

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Development of Intelligent Hydraulic Excavator System with Crane Function (크레인 기능 부착 지능형 유압 굴삭기 시스템 개발)

  • Lee, Hong-Seon;Lee, Min-Hee;Lim, Tae-Hyeong;Chun, Se-Young;Yang, Soon-Yong
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.5
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    • pp.29-36
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    • 2006
  • The hydraulic excavators are mainly applied for excavating, public works, quarrying, etc. In some of the construction site, however, they are used for crane works of relatively light materials, although the crane works by the hydraulic excavators are forbidden by law due to the safety reasons. The major construction equipment companies in forward countries have been developing the new systems, e.g. crane works by the hydraulic excavators, and they are working in the construction site. Therefore, the new system of crane works by the hydraulic excavators should be developed for the domestic construction site in order to prevent the accident. In this paper, the fundamental study and experiment are accomplished for the crane system application on the hydraulic excavators.

Evaluation of Structural Stability of JIB Crane for a Feed Vessel According to the Luffing Angle (러핑각도에 따른 선박용 지브크레인의 구조 안정성 평가)

  • Lee, M.J.;Han, D.S.;Han, G.J.
    • Journal of Power System Engineering
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    • v.12 no.6
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    • pp.24-28
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    • 2008
  • It expects demand of ships which equipped with JIB crane growth to continue. However, demand of JIB crane is increased, domestic shipment company imitated the design of Europe and Japan. And we need to develop the functional system of the JIB crane and modernize it. We need to find the optimum luffing angle for saving energy when JIB crane works. This study analyzed buckling load of JIB and reaction force of support point and stress of JIB according to the luffing angle through finite element analysis when JIB crane loads 40 ton weight. And this study considered the safety factor 1.8 of material. Every design condition was KS A1627 standard. This study used ANSYS 10.0.

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An Optimal Control of Container Crane Using Evolution Strategy (진화전략을 이용한 컨테이너 크레인의 최적제어에 관한 연구)

  • 이영진;이권순
    • Journal of Korean Port Research
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    • v.12 no.2
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    • pp.217-224
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    • 1998
  • During the operation of crane system in container yard, the objective is to transport the load to a goal position as quick as possible without rope oscillation. The container crane is generally operated by an expert operator, but recently an automatic control system with high speed and rapid transportation is required. Therefore, we developed an optimal controller which has to control the crane system with disturbances. In this paper, we present a design of optima 2-DOF PID controller for the control of gantry crane which has to control swing motion and trolley position. We used evolution strategy(ES) to tune the parameters of 2-DOF PID controller. It was compared with general PID controller. The computer simulations show that the proposed method has better performances than the other method.

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Oscillation Motion Control of Gantry Crane System with Arm for Anti-Sway (Anti-sway용 암을 가진 겐트리 크레인의 흔들림저감 제어)

  • Kim, H.S.;Park, H.S.;Lee, D.H.;Park, J.H.;Kim, S.B.
    • Journal of Power System Engineering
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    • v.2 no.1
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    • pp.73-79
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    • 1998
  • In practical fields, the sway of crane systems leads to extra stress to the crane structure during the transporting operation and it is in close connection with its life. Usually, when we operate the cranes with high speed and manual control, the sway motion is irreducible. In this paper, a new type of crane system is proposed to avoid the irreducible sway of the crane systems. The proposed system is composed of mechanical arm with function of anti-sway based on conventional line system. By the anti-sway arm, we can realize to prevent the sway of the container box but cannot avoid the oscillation for the overall body of the crane. So, a controller design method to solve the above stated problem must be considered. The problem is solved by adopting the velocity pattern control methods of trapezoidal and curve types and its effectiveness is proved through experimental results.

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