• 제목/요약/키워드: crack tip cracking

검색결과 54건 처리시간 0.024초

$H_2S$ 가스포화 염산수용액에 의한 용접구조용강의 응력부식균열 발생거동 (Stress Corrosion Cracking Initiation Behavior of Weldable Structural Steel in $H_2S$ Gas Saturated HCl Solution)

  • 오세욱;김재철;김광영
    • 한국해양공학회지
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    • 제4권1호
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    • pp.88-100
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    • 1990
  • Among the test methods to evaluate stress-corrosion cracking(SCC) on the basis of fracture mechanics, constant displacement(bolt) loading method using modified-WOL specimen is practically convenient. In this test method, compliance formula is generally required to calculate load(consequently $K_{ISCC}$). There are many problems in using the analytic compliance formula to calculate $K_{ISCC}$, so we had proposed the experimental $K_{ISCC}$ evaluation technique in the previous report. This study has employed the slightly altered configuration of modified-WOL specimen made of weldable structural stee(BS360-50D). With these specimens, stress-corrosion tests have been performed in $H_2S$ gas saturated 20% HCl solution. Through the test, the problems as mentioned earlier have been discussed again, and the proposed evaluation technique has been verified. And the stress-corrosion cracks and hydrogen blisters have been investigated in the initiation step with the aids of metallurgical micrographs, SEM fractographs, and EPMA analysis. The inclusions segregated in the mid-thickness region traps hydrogen to produce the hydrogen blistering. The applied or residual stress does not contribute the occurrence of the blister. Hydrogen absorbed into the mid-thickness region is consumed to produce the blistering so that stress-corrosion crack could hardly be detected at that region. The stress-corrosion cracks initiate from the inclusions and propagate in radial pattern. And the initiation site is remote from the crack tip and is inclined from the crack plane, which is assumed to be caused by the triaxial stress and the amount of the absorbed hydrogen.

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Fe-Co-W 소결체와 탄소강의 레이저 용융부 결함형성에 미치는 공정변수의 영향 (The effect of welding parameters on the formation of discontinuities in the laser fusion zone between Fe-Co-W sintered segment and mild steel)

  • 김성욱;윤병현;정우광;이창희
    • 한국레이저가공학회지
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    • 제7권3호
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    • pp.25-36
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    • 2004
  • This study was performed to clarification of the formation of weld discontinuities in the dissimilar laser fusion zone. Welding parameters were beam power of 1300, 1430, 1560, and 1700 W and travel speed of 1, 1.3, and 1.7 m/min. Most cavities in the fusion zone were observed near the tip. Cavities in the fusion zone observed to be formed and grown from pores in the tip. More cavities were formed as the beam position moves to the tip side. Small cavities were decreased but large cavities were increased when the energy input increased. W content in the fusion zone was increased with heat input and as the beam position close to the tip. In the fusion zone, W content in the dendrite boundary was increased with heat input. Considering the propagation path and fracture morphology, cracks were solidification cracking, and were initiated and propagated along the dendrite boundaries. The formation of cracks might be related with the W rich ${\mu}$ phase which was formed in the grain boundaries and dendrite boundaries.

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용접 수평헌치로 보강된 철골 모멘트 접합부의 반복재하 내진실험 (Cyclic Seismic Testing of Steel Moment Connections Reinforced with Welded Straight Haunch)

  • 이철호;권근배;정종현;오명호;구은숙
    • 한국지진공학회논문집
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    • 제6권4호
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    • pp.31-37
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    • 2002
  • 최근에 용접 수평헌치로 보강된 내진 철골 모멘트 적합부의 응력 전달모형 및 설계법이 Lee-Uang에 의해 새로이 제안된 바가 있다. 본 연구에서는 반복재하 실물대 실험을 통하여 이 설계방안의 타당성을 실험적으로 확인하고 응력집중에서 기인하는 헌치단부의 균열을 방지할 수 있는 효과적인 상세도 제안하고자 하였다. Lee-Uang의 방안에 의해 설계된 3개의 시험체는 모두 설계의도에 부합되게, 헌치단부의 외측에서 형성된 소성힌지에서 0.04 radian에 달하는 뛰어난 소성회전능력을 발휘하였다. 도한 헌치단부에 구배를 주고 처공하거나 또는 보 웨브 스티프너를 헌치의 웨브로 부분적으로 또는 완전히 연장하는 상세에 의해 헌치단부의 균열발생을 효과적으로 방지할 수 있음을 실험적으로 입증하였다. 아울러 해석적으로 예견되었던 헌치 웨브의 스트럿 거동도 스트레인 계측을 통하여 실험적으로 입증하였다.

유한요소해석을 이용한 가스터빈 압축기 블레이드 피로균열 해석 (Investigation of the High Cycle Fatigue Crack of the Gas Turbine Compressor Blade Using Finite Element Analysis)

  • 윤완노;김준성
    • 한국정밀공학회지
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    • 제27권12호
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    • pp.107-112
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    • 2010
  • A gas turbine consists of an upstream compressor and a downstream turbine with a combustion chamber, and also the compressor and the turbine are generally coupled using a single shaft. Large scale gas turbine compressor is designed as multi-stage axial flow and the blade is fan-type which is thick and wide. Recently radial cracking happens occasionally at the compressor blade tip of large scale gas turbine. So, FEM was performed on the compressor blade and vibration modes and dynamic stresses were analyzed. According to the analysis, 9th natural frequency mode of the blade, which is 2 strip mode, is near the vane passing frequency by the vane located at the upstream of the blade.

가압열충격 사고에 대한 원자로 용기의 최대 허용 기준무연성천이온도 (Maximum Allowable $RT_{NDT}$ of Nuclear Reactor Vessel for Pressurized Thermal Shock Accident)

  • 정명조;박윤원;송선호
    • 전산구조공학
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    • 제11권1호
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    • pp.153-160
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    • 1998
  • 본 연구에서는 가압열충격 사고로 소형 냉각재 상실사고를 가정하여 냉각재의 온도와 압력의 이력으로 부터 용기 벽의 온도분포를 구하고, 이로 부터 열응력과 압응력을 해석적으로 구하였다. 또 균열 선단에서의 응력강도계수와 파괴인성치를 ASME코드의 방법을 이용하여 구하였고, 이들을 시간에 따라 비교하여 균열의 진전여부를 평가하였다. 원자로 용기 벽에 존재하는 여러 형태의 균열이 견딜 수 있는 최대 기준무연성천이온도를 결정하였으며 평가 결과에 대하여 고찰하였다.

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후물재 용접부의 용착금속과 열영향부의 파괴 인성 비교 연구 (Fracture Toughness Comparison of Weld Metal and Heat-Affected Zone of Brittle Crack Arrest Steel Welding Joint)

  • 최경신;공석환;설상석;정원지
    • 한국기계가공학회지
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    • 제20권7호
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    • pp.8-14
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    • 2021
  • Even welds that have passed non-destructive testing in the case of brittle crack arrest steel materials will actually have very fine weld defects. Based on studies showing that these defects adversely affect the structure if subjected to a certain period of load, the following conclusions were obtained by conducting CTOD tests on welding joints of high-strength BCA materials, structures comprising the upper decks of a large container vessel. First of all, the fatigue pre-cracking in the weld metal and heat affected areas was tested and the behavior was identified. Both parts of the welding joint are allowable range for the class regulations. In addition, CTOD results showed that the CTOD value in the heat affected area was more than 0.5 times higher than in the weld metal area.

리브로 보강된 철골 모멘트 접합부의 내진거동에 관한 실험적 연구 (An Experimental Study of Cyclic Seismic Behavior of Steel Moment Connections Reinforced with Ribs)

  • 이철호;이재광;정종현;오명호;구은숙
    • 한국강구조학회 논문집
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    • 제14권4호
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    • pp.499-508
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    • 2002
  • 리브로 보강된 철골 모멘트 내진접합부에 대한 실용적이고 간단한 설계법이 등가스트럿 모델을 바탕으로 최근에 제안된 바가 있다. 본 논문에서는 제안된 설계법을 검증하고 응력집중에 의한 리브 단부의 균열방지 방안을 모색하기 위한 실험결과를 기술하였다. 제안된 설계법에 의해 설계된 모든 실물대 시험체는 접합부의 소성회전각이 0.04(radian)에 이르는 뛰어난 내진성능을 발휘하였다. 접합부를 리브로 보강함과 동시에 보의 플래지 일부를 잘라내어 보의 소성힌지와 국부좌굴의 발생위치를 리브의 끝단으로부터 보 안쪽으로 약간 이동시킴으로서, 리브단부의 균열발생을 효과적으로 제어할 수 있음을 실험적으로 확인하였다. 또한 리브의 스트럿 작용과 이로 인한 보 웨브에서의 전단역전을 스테레인 게이지 계측을 통하여 실험적으로 입증하였다.

열처리 및 가열방식에 따른 Zr-2.5Nb 압력관의 수소지연균열 특성에 관한 연구 (A Study on the Characteristics of Delayed Hydride Cracking in Zr-2.5Nb Pressure Tube with the Heating-up and Heat-treatment)

  • 나은영
    • 한국해양공학회지
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    • 제23권2호
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    • pp.69-73
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    • 2009
  • The objective of this study was to obtain a better understanding of the delayed hydride cracking (DHC) of Zr-2.5Nb alloy. The DHC model has some defects: first, it cannot explain why the DHC velocity (DHCV) becomes constant regardless of an applied stress intensity factor, even though the stress gradient is affected by the applied stress intensity factor at the notch tip. Second, it cannot explain why the DHCV has a strong dependence on the method of approaching the test temperature by a cool-down or a heating-up, even under the same stress gradient, and third, it cannot predict any hydride size effect on the DHC velocity. The DHC tests were conducted on Zr-2.5Nb compact tension specimens with the test temperatures reached by a heating-up method and a cool-down method. Crack velocities were measured in hydrided specimens, which were cooled from solution-treatment temperatures at different rates by being furnace-cooled, water-quenched, and liquid nitrogen-quenched. The resulting hydride size, morphology, and distributions were examined by optical metallography. It was found that fast cooling rates, which produce very finely dispersed hydrides, result in higher crack growth rates. This different DHC behavior of the Zr-2.5Nb tube with the cooling rate after a homogenization treatment is due to the precipitation of the $\gamma$-hydrides only in the water-quenched Zr-2.5Nb tube. This experiment will provide supporting evidence that the terminal solid solubility of a dissolution (TSSD) of $\gamma$-hydrides is higher than that of $\delta$-hydrides.

산소가 제거된 310℃ 순수환경에서 CF8M 주조 스테인리스강의 환경 피로거동 - 수소 및 미세구조의 영향 (Environmental Fatigue Behaviors of CF8M Stainless Steel in 310℃ Deoxygenated Water - Effects of Hydrogen and Microstructure)

  • 장훈;조평연;장창희;김태순
    • 대한기계학회논문집A
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    • 제38권1호
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    • pp.11-16
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    • 2014
  • CF8M (11% ferrite) 주조 스테인리스강의 $310^{\circ}C$ 순수환경에서의 저주기피로 수명에 미치는 수소 및 미세구조의 영향을 분석하였다. CF8M 의 경우, 공기환경 대비 $310^{\circ}C$ 순수환경에서의 피로수명의 감소는 단조재인 316LN 에 비해 다소 작았다. 미세구조 및 파면 분석을 통해, CF8M 의 저주기피로 수명의 감소는 316LN 의 경우와 마찬가지로 수소유기균열에 의한 것으로 판단되었다. 그러나, CF8M 의 경우, 페라이트상 경계에 수소유기균열에 의한 2 차 균열이 빈번히 발생함에 따라 균열 선단에서의 응력집중이 저하되는 효과가 있었다. 이러한 응력집중의 완화로 인해 수소유기균열에 의한 피로균열진전이 둔화되어 결과적으로 저주기피로 수명의 저하가 완화되는 것으로 판단되었다.

원자로 내부구조물 균열개시 민감도에 미치는 영향인자 고찰 (Review of Factors Affecting IASCC Initiation of Stainless Steel in PWRs)

  • 황성식;최민재;김성우;김동진
    • Corrosion Science and Technology
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    • 제20권4호
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    • pp.210-229
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    • 2021
  • To safely operate domestic nuclear power plants approaching the end of their design life, the material degradation management strategy of the components is important. Among studies conducted to improve the soundness of nuclear reactor components, research methods for understanding the degradation of reactor internals and preparing management strategies were surveyed. Since the IGSCC (Intergranular Stress Corrosion Cracking) initiation and propagation process is associated with metal dissolution at the crack tip, crack initiation sensitivity was decreased in the hydrogenated water with decreased crack sensitivity but occurrence of small surface cracks increased. A stress of 50 to 55% of the yield strength of the irradiated materials was required to cause IASCC (Irradiation Assisted Stress Corrosion Cracking) failure at the end of the reactor operating life. In the threshold-stress analysis, IASCC cracks were not expected to occur until the end of life at a stress of less than 62% of the investigated yield strength, and the IASCC critical dose was determined to be 4 dpa (Displacement Per Atom). The stainless steel surface oxide was composed of an internal Cr-rich spinel oxide and an external Fe and Ni-rich oxide, regardless of the dose and applied strain level.