Stress Corrosion Cracking Initiation Behavior of Weldable Structural Steel in $H_2S$ Gas Saturated HCl Solution

$H_2S$ 가스포화 염산수용액에 의한 용접구조용강의 응력부식균열 발생거동

  • Published : 1990.06.01

Abstract

Among the test methods to evaluate stress-corrosion cracking(SCC) on the basis of fracture mechanics, constant displacement(bolt) loading method using modified-WOL specimen is practically convenient. In this test method, compliance formula is generally required to calculate load(consequently $K_{ISCC}$). There are many problems in using the analytic compliance formula to calculate $K_{ISCC}$, so we had proposed the experimental $K_{ISCC}$ evaluation technique in the previous report. This study has employed the slightly altered configuration of modified-WOL specimen made of weldable structural stee(BS360-50D). With these specimens, stress-corrosion tests have been performed in $H_2S$ gas saturated 20% HCl solution. Through the test, the problems as mentioned earlier have been discussed again, and the proposed evaluation technique has been verified. And the stress-corrosion cracks and hydrogen blisters have been investigated in the initiation step with the aids of metallurgical micrographs, SEM fractographs, and EPMA analysis. The inclusions segregated in the mid-thickness region traps hydrogen to produce the hydrogen blistering. The applied or residual stress does not contribute the occurrence of the blister. Hydrogen absorbed into the mid-thickness region is consumed to produce the blistering so that stress-corrosion crack could hardly be detected at that region. The stress-corrosion cracks initiate from the inclusions and propagate in radial pattern. And the initiation site is remote from the crack tip and is inclined from the crack plane, which is assumed to be caused by the triaxial stress and the amount of the absorbed hydrogen.

Keywords

References

  1. 한국해양공학회지 v.3 no.1 $H_2$S가스飽和3.5% NaCl 水溶液에 의한 BS4360-50鋼의 應力腐蝕 樣相과 $K_{ISCC}$評價 吳世旭;金在喆
  2. Stress Corrosion Cracking and Hydrogen Embrittlement of Iron Base Alloys, NACE-5 Review of Stress Corrosion Cracking in Low Alloy Steels with Yield Strength Below 150ksi Cater,C.S.;M.V.Hyatt
  3. Stress Corrosion Cracking and Hydrogen Embrittlement of Iron Base Alloys, NACE-5 Stress Corrosion Cracking and Hydrogen Embrittlement in High Strength Steels Kerns,G.E.;M.T.Wang;R.W.Staehle
  4. Metals Handbook(9th ed.) v.8 American Society for Metals
  5. ASTM STP 665 Stress Corrosion Cracking-The Slow Strain Rate Technique American Society for Testing and Materials;Wheeler,J.B.(et al.)(ed.)
  6. ASTM STP 610 Aqueous Stress Corrosion Cracking of High Toughness D6AC Steel Gilbreath,W.P.;M.J.Adamson
  7. ASTM STP 821 Influence of Precracked Specimen Configuration and Starting Stress Intensity on the Stress Corrosion Cracking of 4340 Steel Lisagor,W.B.
  8. International Journal of Fracture v.14 Review and Extension of Compliance Information for Common Crack Growth Specimens Saxena,A.;S.J.Hudak,Jr.
  9. NASA Technical Note, NASA TN D-8268 Crack Opening Displacements in Center-Crack, Compact, and Crack-Line Wedge-Loaded Specimens Newman,J.C.,Jr.
  10. Proceedings of the Ⅲ Conference of APCS-89 Proposal of Experimental Evaluation Method for $K_{ISCC}$ and Environment-Assisted $J_{IC}$ Oh,S.W.;J.C.Kim
  11. Corrosion Engineering Fontana,M.G.;N.D.Greene
  12. Metall. Trans. A v.9A A Quantitative Analysis of Hydrogen Trapping Pressouyre,G.M.;I.M.Bernstein
  13. Trans. AIME v.145 Hydrogen Embrittlement, Internal Stress and Defects in Steel Zapffe,C.;C.Sims
  14. Trans. American Society for Metals v.52 The Role of Hydrogen and Other Interstitials in the Mechanical Behavior of Metals Troiano,A.R.
  15. Stress Corrosion Cracking and Hydrogen Embrittlement of Iron Base Alloys, NACE-5 Analysis of the permeation Technique for the Study of Hydrogen Entry into Iron-Base Alloys Nanis,L.;T.K.G.Namboodhiri
  16. Hydrogen Effects in Metals Hydrogen Permeation of Stainless Steel Under Stress Studebaker,P.;C.Altstetter;W.Conley;Bernstein,I.M.(ed.);Thompson,A.W.(ed.)
  17. Corrosion v.23 Sulfide Stress Corrosion of Some Medium and Low Alloy Steels Snape,E.
  18. Engineering Fracture Mechanics v.16 no.3 Effect of Specimen Thickness on the Crack Propagation and Crack Branching in Delayed Failure Nakasa,K.;H.Takei;T.Saitoh
  19. Engineering Fracture Mechanics v.24 no.4 Crack Branching Angle of High Strength Steels in Delayed Failure Nakasa,K.;H.Takei;X.Chen
  20. Stress Corrosion Cracking and Hydrogen Embrittlement of Iron Base Alloys, NACE-5 Fractographic Aspects of Stress Corrosion Cracking and Hydrogen Embrittlement in Iron Base Alloys Scully,J.C.
  21. Corrosion Science v.11 The Effect of Temperature Upon the Solubility and Diffusion Coefficient of Cathodic H₂in Steel Newman,J.F.;L.L.Shreir