• 대한금속재료학회지
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• 제49권12호
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• pp.983-988
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• 2011

Failure analyses of the screws in spinal fixation devices were carried out. The fractured screws were retrieved from a patient who had spinal surgery in the thoracic vertebrae from number 10 to 15. The failure occurred one month after the removal of the braces. Microstructures and fracture surfaces were examined by optical and scanning electron microscopy. The microstructures of the screws corresponded to annealed Ti-6Al-4V bar. However, in the vicinity of the screw surface, there was an insufficient number of fine precipitates. Fracture surfaces showed typical fatigue failure modes. Regarding the fact that no machining defects were detected, fatigue crack initiation might have been caused by the lack of precipitates near the screw surfaces. Only the fourth of five fixed screws was severely stress-concentrated by the action of the spinal bones, while the stress of the 4th screw was decreased to half of its acceptable level when the screw was supplemented by one more, which might have been fixed in the 6th vertebra under the 5th position by the switching of its position. The stress simulation was conducted by ANSYS with 3D CAD of PRO/E in order to understand the stress concentration behavior and to provide an effective spinal surgery guide.

• 한국건설순환자원학회논문집
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• 제9권3호
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• pp.389-396
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• 2021

본 논문에서는 자기치유 마이크로캡슐이 시멘트 복합재료의 품질 및 치유특성에 미치는 영향을 평가하였다. 마이크로캡슐의 혼합은 마이크로캡슐의 입자 특성에 의하여 시멘트 복합재료의 소성점도 및 항복응력이 감소하며, 혼합율에 비례하여 감소하였다. 테이블 플로우는 손실량에 의한 코어재료가 자극제 역할을 함에 따라 감소하는 경향이 나타났으며, 압축강도는 배합수 보정을 통하여 강도보완이 가능하였다. 마이크로캡슐 혼합이 시멘트 복합재료의 치유 특성에 미치는 영향을 평가한 결과, 균열개시 이후 즉시 치유반응에 의하여 단위투수량이 감소되는 결과가 나타났으며, 마이크로캡슐 3% 이상 혼합할 경우 치유재령 7일에 95% 이상의 치유율이 있는 것으로 나타났다.

• 소성∙가공
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• 제30권1호
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• pp.5-15
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• 2021

The effects of heat treatments (T6 and T73) on the microstructure, mechanical properties, and high cycle fatigue behavior of modified AA7075 alloys were investigated. A modified 7075 alloy was manufactured using modified-Mg (Mg-Al2Ca) instead of the conventional element Mg. Based on the microstructure, the average grain size was 4.5 ㎛ (T6) and 5.2 ㎛ (T73). Regardless of heat treatment, the modified AA7075 alloys consisted of Al matrix containing homogeneously distributed Al2CuMg and MgZn2 phases with reduced Fe-intermetallic compound. Room temperature tensile tests showed that the properties of modified 7075-T6 (Y.S.: 622MPa, T.S: 675MPa, elongation: 15.4%) were superior to those of T73 alloy (Y.S.: 492MPa, T.S: 548MPa, elongation: 12.8%). Experimental data show that the fatigue life of T6 was 400 MPa, about 64% of its yield strength. However, the fatigue life of T73 alloy was 330 MPa and 67%. Irrespective of the stress level, all crack initiation points were located on the specimen surface, and no inclusions acting as stress concentrators were seen. Superior mechanical properties and high cycle fatigue behavior of modified AA7075-T6 alloy are attributed to the fine grains and homogeneous distribution of small second phases such as MgZn2 and Al2CuMg, in addition to reduced Fe-intermetallic compounds.

• 소성∙가공
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• 제31권5호
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• pp.253-260
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• 2022

In this study, the microstructural characteristics of a high-speed-extruded Mg-5Bi-3Al (BA53) alloy and its tensile, compressive, and high-cycle fatigue properties are investigated. The BA53 alloy is successfully extruded at a die-exit speed of 16.6 m/min without any hot cracking using a large-scale extruder for mass production. The homogenized BA53 billet has a large grain size of ~900 ㎛ and it contains fine and coarse Mg₃Bi₂ particles. The extruded BA53 alloy has a fully recrystallized microstructure with an average grain size of 33.8 ㎛ owing to the occurrence of complete dynamic recrystallization during high-speed extrusion. In addition, the extruded BA53 alloy contains numerous fine lath-type Mg₃Bi₂ particles, which are formed through static precipitation during air cooling after exiting the extrusion die. The extruded BA53 alloy has a high tensile yield strength of 175.1 MPa and ultimate tensile strength of 244.4 MPa, which are mainly attributed to the relative fine grain size and numerous fine particles. The compressive yield strength (93.4 MPa) of the extruded BA53 alloy is lower than its tensile yield strength, resulting in a tension-compression yield asymmetry of 0.53. High-cycle fatigue test results reveal that the extruded BA53 alloy has a fatigue strength of 110 MPa and fatigue cracks initiate at the surface of fatigue test specimens, indicating that the Mg₃Bi₂ particles do not act as fatigue crack initiation sites. Furthermore, the extruded BA53 alloy exhibits a higher fatigue ratio of 0.45 than other commercial extruded Mg-Al-Zn-based alloys.

• Steel and Composite Structures
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• 제43권4호
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• pp.447-456
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• 2022

Recent experimental studies showed that deep steel I-shaped profiles classified as high ductility class sections in seismic design international codes exhibit low deformation capacity when subjected to cyclic loading. This paper presents an innovative retrofit solution to increase the rotation capacity of beams using bonded carbon fiber reinforced polymers (CFRP) patches validated with advanced finite element analysis. This investigation focuses on the flexural cyclic behaviour of I-shaped hot rolled steel deep section used as beams in moment-resisting frames (MRF) retrofitted with CFRP patches on the web. The main goal of this CFRP reinforcement is to increase the rotation capacity of the member without increasing the overstrength in order to avoid compromising the strong column-weak beam condition in MRF. A finite element model that simulates the cyclic plasticity behavior of the steel and the damage in the adhesive layer is developed. The damage is modelled using the cohesive zone modelling (CZM) technique that is able to capture the crack initiation and propagation. Details on the modelling techniques including the mesh sensitivity near the fracture zone are presented. The effectiveness of the retrofit solution depends strongly on the selection of the appropriate adhesive. Different adhesive types are investigated where the CZM parameters are calibrated from high fidelity fracture mechanics tests that are thoroughly validated in the literature. This includes a rigid adhesive commonly found in the construction industry and two tough adhesives used in the automotive industry. The results revealed that the CFRP patch can increase the rotation capacity of a steel member considerably when using tough adhesives.

• 한국압력기기공학회 논문집
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• 제17권2호
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• pp.145-156
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• 2021

Ultrasonic Nanocrystal Surface Modification (UNSM) is a peening technology that generates elastic-plastic deformation on the material surface to which a static load of a air compressor and a dynamic load of ultrasonic vibration energy are applied by striking the material surface with a strike pin. In the UNSM-treated material, the structure of the surface layer is modified into a nano-crystal structure and compressive residual stress occurs. When UNSM is applied to welds in a reactor coolant system where PWSCC can occur, it has the effect of relieving tensile residual stress in the weld and thus suppressing crack initiation and propagation. In order to quantitatively evaluate the compressive residual stress generated by UNSM, many finite element studies have been conducted. In existing studies, single-path UNSM or UNSM in a limited area has been simulated due to excessive computing time and analysis convergence problems. However, it is difficult to accurately calculate the compressive residual stress generated by the actual UNSM under these limited conditions. Therefore, in this study, a minimum finite element peening analysis area that can reliably calculate the compressive residual stress is proposed. To confirm the validity of the proposed analysis area, the compressive residual stress obtained from the experiment are compared with finite element analysis results.

• Composites Research
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• 제36권4호
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• pp.259-263
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• 2023

This study investigated the open hole tensile (OHT) properties of carbon fiber/epoxy composites and compared them to bolt joint tensile (BJT) properties. The net nominal modulus and strength (1376 MPa) were found to be higher than the gross nominal strength (1041 MPa), likely due to increasing hole size. The OHT and BJT specimens exhibited similar stiffness, as expected without bolt rotation causing secondary bending. OHT specimens experienced a sharp drop in stress indicating unstable crack propagation, delamination, and catastrophic failure. BJT specimens failed through shear out on the bolt side and bearing failure on the nut side, involving fiber kinking, matrix splitting, and delamination, resulting in lower strength compared to OHT specimens. The strength retention of carbon fiber/epoxy composites with open holes was 66%. Delamination initiation at the hole's edge caused a reduction in the stress concentration factor. Filling the hole with a bolt suppressed this relieving mechanism, leading to lower strength in BJT specimens compared to OHT specimens. Bolt joint efficiency was calculated as 15%. The reduction in strength in bolted joints was attributed to fiber-matrix splitting and delamination, aligning with Hart Smith's bolted joint efficiency diagram. These findings contribute to materials selection and structural reliability estimation for carbon fiber/epoxy composites. They highlight the behavior of open hole and bolt joint configurations under tensile loading, providing valuable insights for engineering applications.

• 풍력에너지저널
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• 제14권3호
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• pp.83-90
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• 2023

The purpose of this study is to evaluate the inter-laminar fracture toughness characteristics of CFRP pultrusion spar cap materials reinforced with non-woven glass fabric. Test specimens were fabricated by the infusion technique. A non-woven glass fabric and artificial defects were embedded on the middle surface between two pultruded CFRP panels. Double cantilever beam (DCB) and End Notched Flexure (ENF) tests were performed according to ASTM standards. Fracture toughness and crack propagation characteristics were evaluated with load-displacement curves and delamination resistance curves (R-Curve). The fracture toughness results were calculated by compliance calibration (CC) method. The initiation and propagation values of Mode-I critical strain energy release rate value G_Ic were 1.357 kJ/m2 and 1.397 kJ/m2, respectively, and Mode-II critical strain energy release rate values G_IIc were 4.053 kJ/m2 for non-precracked test and 4.547 kJ/m2 for precracked test. It was found that the fracture toughness properties of the CFRP pultrusion spar-cap are influenced by the interface between the layers of CFRP and glass fiber non-woven.

• 콘크리트학회논문집
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• 제20권1호
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• pp.13-22
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• 2008

다공성 시스템 내부 동결체의 생성과 성장은 온도경사와 화학적 에너지뿐만 아니라 열 물리학적 영향과 이동 물질에 의해서도 영향을 받는다. 더욱이 융해 화학물질의 확산율은 반복적인 동경융해 환경 하에서 매우 높은 값을 나타낸다. 결과적으로 콘크리트구조물의 열화는 해양환경과, 높은 고도 및 북쪽 지방에서 특히 크게 발생된다. 그러나 균열 성장과 누적된 손상에 의한 열화를 동반한 동결융해의 특성은 실험을 통해서 추정하기가 곤란하다. 이러한 손상을 예측하기 위해서 응답면기법 (RSM)을 이용한 회귀분석법을 사용하였다. 콘크리트구조물에서 반복되는 동결융해로 인한 열화의 주요 변수인 물-시멘트비, 연행공기, 동결융해의 반복 횟수 등은 응답면기법의 한계상태방정식을 구성하는데 중요한 입력 변수로 사용되었다. 누적변형률, 상대동탄성계수, 또는 등가 소성변형과 같은 주요한 열화 변수에 대한 회귀방정식은 열화된 구조물의 성능을 평가할 수 있다. 300번의 동결융해 반복 후의 상대동탄성계수와 잔류변형의 결과는 실험 결과와 매우 유사한 경향을 나타내었다. 응답면기법의 결과는 설계 시 한계값에 대한 초과 확률을 예측하는데 사용되어질 수 있다. 그러므로 개발된 예측 기법을 활용하여 반복적인 동결융해에 의해서 누적 손상을 받는 콘크리트구조물의 생애주기 관리에 사용될 수 있다.

• 콘크리트학회논문집
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• 제13권6호
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• pp.619-628
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• 2001

깊은 보의 실제 시공에서는 창호, 배관, 설비 등의 건축적 요구 조건과 각종 제약 조건에 의하여 복부에 개구부를 설치해야하는 경우가 많으며, 이러한 개구부를 갖는 깊은 보에서는 하중 전달 경로가 개구부의 위치와 크기 및 형태 등에 큰 영향을 받게 된다. 이 연구는 양단이 단순지지되어 있는 철근콘크리트 질은 보를 대상으로 하여, 전단경간비와 콘크리트 강도, 복부 보강형태 및 개구부의 위치 등 여러 구조 변수가 깊은 보의 최대 전단내력과 균열 발생 및 진전, 파괴형태 등에 미치는 영향을 실험을 통해 조사하고 이론과 비교하였다 실험 결과, 깊은 보의 거동은 복부의 대각균열 형성과 크게 연관되어 있으며, 전단경간비와 개구부의 영향에 따라 내력이 큰 차이를 보이는 것으로 나타났다. 이론식으로는 Kong의 제안식과 Ray의 제안식이 비교되었으며 개구부의 크기가 커 다소 오차를 보이는 X 계열 시험체를 제외하면 Kong과 Ray의 제안식 모두가 깊은 보의 극한 전단강도를 적절히 예측할 수 있는 것으로 조사되었다.