• Title/Summary/Keyword: crack growth properties

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The Characteristic of Fatigue Crack Propagation of Laser Welded Sheet Metal for Automobile Body Panel (자동차 차체제작용 레이저 용접 판재의 피로균열 전파 특성)

  • 곽대순;권윤기;오택열;이경엽;강연식
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.3
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    • pp.181-189
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    • 2001
  • For the Tailor Welded Blank sheet used fur automobile body panel, the characteristics of fatigue crack propagation behavior were studied. The thickness of specimen was machined to be same (0.9+0.9mm) and different (0.9+2.0mm). As a base test, mechanical properties around welding zone were examined. The results indicated that there were no significant decreases in mechanical properties, but hardness around welding bead is 2.3 times greater than base material. The crack propagation rate was noticeably decreased around welding line and rapidly increased as it passed by welding line. Reviewing the shape of the crack propagation, crack width around welding line was wide around the welding zone due to retardation of crack growth, but it became narrow passing welding line due to decreased toughness. Elasto-Plastic analysis was performed by finite element analysis fur explaining the test results.

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A Study on the Fatigue Crack of Material by Surface Non-Traditional Machining (표면특수가공에 따른 재료의 피로균열에 관한 연구)

  • 이태연;이승호;강진식
    • Transactions of Materials Processing
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    • v.10 no.3
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    • pp.179-184
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    • 2001
  • The influence of the fatigue crack propagation by shot peening was studied in this paper. Fatigue tests were carried out on the unpeened and shot peened CT specimens. The changes of mechanical properties, residual stress, fatigue fracture surface etc. by shot peening were investigated. The mechanical properties, residual stress, fatigue surface etc. by shot peening were investigated. The mechanical peened specimen improved in fatigue life up to 14% by shot peening. The reason of increase in the fatigue life was closely related with the compressive residual stress, which was 519.7MPa on surface. Another reason was the constraint on crack opening on surface region, it is due to the decrease in slope of crack propagation direction.

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An Experimental Study on the Quality and Crack Healing Properties of Self-Healing Mortar Containing Solid Capsules using Crystal Growth Type Inorganic Materials (결정성장형 무기재료 활용 고상 캡슐을 혼합한 자기치유 모르타르의 품질 및 균열 치유 특성에 관한 실험적 연구)

  • Oh, Sung-Rok;Kim, Cheol-Gyu;Nam, Eun-Joon;Choi, Yun-Wang
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.1
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    • pp.120-128
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    • 2020
  • In this study, solid capsules using crystal growth-type inorganic materials that can be directly mixed with mortar were prepared. Thus, three levels of solid capsules were prepared. The prepared solid capsule was mixed with 3% of the cement mass, was evaluated quality and crack healing properties of the mortar. As a test results of the table flow and air content of the mortar mixed with the solid capsules showed that mix of the solid capsules was no effect on the table flow and air volume. As a test result of the crack healing properties of the mortar mixed with the solid capsule according to water flow test and crack closing test, the initial flow rate was decreased, it was confirmed that the reaction product occurred over time and the cracks were healed.

Fatigue Crack Propagation Behavior of Fine Grained Al-5083 Alloy Produced by Severe Plastic Deformation (강소성법을 이용한 미세립 Al-5083 합금의 피로균열전파 거동)

  • Kim, Ho-Kyung;Yang, Kyoung-Tak;Kim, Hyun-Jun
    • Journal of the Korean Society of Safety
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    • v.22 no.2 s.80
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    • pp.15-21
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    • 2007
  • Fine grained Al-5083 alloy produced by equal channel angular pressing (ECAP) at $120^{\circ}C$ was tested for investigating mechanical properties and crack growth propagation behavior. Also, FEM stress and strain analysis for the samples during ECAP were investigated, using a plastic deformation analysis software DEFORM 2-D. Coarse grained as-received samples exhibited UTS of 255.6MPa with a elongation to failure of 34.4%. By contrast, the ECAPed fine grained samples exhibited UTS of 362.0MPa with a elongation to failure of 12.9%. Fatigue crack growth resistance and threshold of fine grained samples were lower than that of as-received coarse grained samples. The higher fatigue crack growth rate in the fine grained ECAPed samples may partially arise from small roughness closure effect due to smoother fracture surfaces.

Effects of Outside Repair Welding on the Crack Growth in the Surge Nozzle Weld on the Hot Leg Side in a Nuclear Power Plant (외면 보수 용접이 원전 고온관 밀림노즐에서의 결함성장에 미치는 영향)

  • Na, Kyung-Hwan;Yun, Eun-Sub;Park, Young-Sheop
    • Journal of Welding and Joining
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    • v.29 no.2
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    • pp.34-39
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    • 2011
  • Nickel-based austenitic alloys such as Alloy 82 and 182 had been employed as the weld metals in nuclear power plants (NPPs) due to their high corrosion resistance as well as good mechanical properties. However, since the 2000s, the occurrence of primary water stress corrosion cracking has been reported in conjunction with these alloys in domestic and oversea NPPs. In the present work, we assumed an imaginary crack at the inner surface of a surge nozzle weld that had previously experienced the outside repair welding, and constructed its finite element model. Finite element analysis was performed with respect to the heat transfer, and then to the residual stress for obtaining the total applied stress distributions. These stress distributions were finally converted to the stress intensity factors for estimating crack growth rate. From the comparison of crack growth rate curves for the cases of no repair welding and outside repair welding, it was found that the outside repair welding did not exhibit negative effect on the crack growth for the surge nozzle under consideration in this work; in both cases, the cracks stopped growing before they became the through-wall cracks.

Analysis of Inclined Crack Extension in Orthotropic Solids Under Biaxial Loading (2축하중을 받는 직교이방성체내 경사균열진전의 해석)

  • Lim, Won-Kyun;Choi, Seung-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.6
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    • pp.993-1000
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    • 2002
  • The objective of this work is to develop the capability to analyze accurately the mixed-mode propagation of a crack in composite structures with elastic orthotropic material stiffness properties and anisotropic material strength characteristics. In order to develop the capability to fully analyze fracture growth and failure in anisotropic structures, we examined the fundamental problem of mixed mode fracture by carrying out the analysis on orthotropic materials with an inclined crack subject to biaxial loading. Our goal here is to include an additional term in the asymptotic expansion of the crack tip stress field and to show that the direction of crack initiation can be significantly affected by that term. We employ the normal stress ratio theory to predict the direction of crack extension. It is shown that the angle of crack extension can be altered by horizontal loads and the use of second order term in the series expansion is important f3r the accurate determination of crack growth direction.

A Study on the Strength Evaluation of Welded Joints for Degraded Material (열화재 용접부의 강도평가에 관한 연구)

  • 정의정;윤한용;임명환;김태식
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.11
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    • pp.75-82
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    • 2002
  • Welding is used not only for the shipbuilding, but also for the repairing of ships. While repairing of ships, it is inevitable to weld new materials with degraded materials. In this case, it is predicted that the strength of both the sections is not identical each other. In this study, the respective welded joints in terms of mechanical properties such as microstructure, mechanical strength and fatigue crack propagation, with the component obtained from the barge used for a long-term period, were analyzed. It was found that the material degradation had a significant effect on the welded joints. The fatigue crack propagation in welded sections showed a big difference. The rate of fatigue crack growth of degraded material for both heat affected zone and parent metal was faster than that of new material. By contrast, the result from identical materials showed that the rate of fatigue crack growth of the heat-affected zone was slower than that of parent metal.

Coating technique for use with remote measurement system at elevated temperatures (고온에서 원거리 측정 시스템을 활용하기 위한 코팅기술의 응용에 관한 연구)

  • 서창민;남승훈;이해무;김용일;김동석
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.04a
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    • pp.164-169
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    • 2000
  • The remote measurement system(RMS) as a new experimental method is limited in its application to crack measurements at elevated temperatures because of the oxide layer on the specimen surface. Since TiAlN and Cr coating layers have a high resistance to oxidation and wear, this paper proposed a TiAlN and Cr coating technique for specimens to facilitate the measurement of crack growth behavior using RMS. To investigate the effects of the coating layer, tension and fatigue tests were carried out at room temperature and at 538$^{\circ}C$, using specimens of 1Cr-1Mo-0.25V steel. From the experimental results, it was found that the mechanical properties of the TiAlN and Cr coated specimens were similar to those of the substrate. Accordingly, the TiAlN and Cr coated layer had hardly any influence on the fatigue crack propagation.

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STUDY ON DYNAMIC BEHAVIOUR IN 3PB DUCTILE STEEL SPECIMEN APPLIED BY THE IMPACT LOAD

  • HAN M. S.;CHO J. U.;BERGMARK A.
    • International Journal of Automotive Technology
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    • v.6 no.3
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    • pp.229-234
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    • 2005
  • The dynamic crack growth in ductile steel is investigated by means of the impact loaded 3 point bending (3PB) specimens. Results from experiments and numerical simulations are compared to each other. A modified 3PB specimen designed with the reduced width at its ends has been developed in order to avoid the initial compressive loading of the crack tip and also to avoid the uncertain boundary conditions at the impact heads. Numerical simulations of the experiments are made by using a finite element method (FEM) code, ABAQUS. The high speed photography is used to obtain the crack growth and the data of the crack tip opening displacement (CTOD). The direct measurements of the relative rotations of two specimen halves are made by using the Moire interference pattern.

Evaluation of mechanical properties for high strength and ultrahigh strength concretes

  • Murthy, A. Ramachandra;Iyer, Nagesh R.;Prasad, B.K. Raghu
    • Advances in concrete construction
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    • v.1 no.4
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    • pp.341-358
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    • 2013
  • Due to fast growth in urbanisation, a highly developed infrastructure is essential for economic growth and prosperity. One of the major problems is to preserve, maintain, and retrofit these structures. To meet the requirements of construction industry, the basic information on all the mechanical properties of various concretes is essential. This paper presents the details of development of various concretes, namely, normal strength concrete (around 50 MPa), high strength concrete (around 85 MPa) and ultra high strength concrete (UHSC) (around 120 MPa) including their mechanical properties. The various mechanical properties such as compressive strength, split tensile strength, modulus of elasticity, fracture energy and tensile stress vs crack width have been obtained from the respective test results. It is observed from the studies that a higher value of compressive strength, split tensile strength and fracture energy is achieved in the case of UHSC, which can be attributed to the contribution at different scales viz., at the meso scale due to the fibers and at the micro scale due to the close packing of grains which is on account of good grading of the particles. Micro structure of UHSC mix has been examined for various magnifications to identify the pores if any present in the mix. Brief note on characteristic length and brittleness number has been given.