DOI QR코드

DOI QR Code

Effects of Outside Repair Welding on the Crack Growth in the Surge Nozzle Weld on the Hot Leg Side in a Nuclear Power Plant

외면 보수 용접이 원전 고온관 밀림노즐에서의 결함성장에 미치는 영향

  • Na, Kyung-Hwan (Nuclear Engineering & Technology Institute, Korea Hydro & Nuclear Power Co. Ltd.) ;
  • Yun, Eun-Sub (Nuclear Engineering & Technology Institute, Korea Hydro & Nuclear Power Co. Ltd.) ;
  • Park, Young-Sheop (Nuclear Engineering & Technology Institute, Korea Hydro & Nuclear Power Co. Ltd.)
  • 나경환 (한국수력원자력(주) 원자력발전기술원) ;
  • 윤은섭 (한국수력원자력(주) 원자력발전기술원) ;
  • 박영섭 (한국수력원자력(주) 원자력발전기술원)
  • Received : 2010.11.05
  • Accepted : 2011.03.23
  • Published : 2011.04.30

Abstract

Nickel-based austenitic alloys such as Alloy 82 and 182 had been employed as the weld metals in nuclear power plants (NPPs) due to their high corrosion resistance as well as good mechanical properties. However, since the 2000s, the occurrence of primary water stress corrosion cracking has been reported in conjunction with these alloys in domestic and oversea NPPs. In the present work, we assumed an imaginary crack at the inner surface of a surge nozzle weld that had previously experienced the outside repair welding, and constructed its finite element model. Finite element analysis was performed with respect to the heat transfer, and then to the residual stress for obtaining the total applied stress distributions. These stress distributions were finally converted to the stress intensity factors for estimating crack growth rate. From the comparison of crack growth rate curves for the cases of no repair welding and outside repair welding, it was found that the outside repair welding did not exhibit negative effect on the crack growth for the surge nozzle under consideration in this work; in both cases, the cracks stopped growing before they became the through-wall cracks.

Keywords

References

  1. Materials Reliability Program : Alloy 82/182 Pipe Butt Weld Safety Assessment for U.S. PWR Plant Designs(MRP-113), EPRI, Palo Alto, CA, 2004, 1009804
  2. Materials Reliability Program : Evaluation of the Effect of Weld Repairs on Dissimilar Metal Butt Welds(MRP-114), EPRI, Palo Alto, CA, 2004, 1009559
  3. USNRC : Regulatory Approach for PWSCC of Dissimilar Metal Welds in Pressurized Water Reactor Primary Coolant System Piping, Regulatory Issue Summary 2008-25, 2008
  4. S.C. Kim and Y. B. Lee : The Application of Forman Equation for Fatigue Crack Propagation in Welding Residual Stress Region, Journal of the KWS, 5-1 (1987), 42-48 (in Korean)
  5. Y. B. Lee and N. I. Cho : Redistribution of Welding Stress and Its Effects on Fatigue Crack Propagation, Journal of the KWS, 13-4 (1995), 155-162 (in Korean)
  6. E. J. Park, E. J. Kim and S. H. Yoo : An Analysis of the Fatigue Crack Opening Behavior in the Welding Residual Stress Field by the Finite Element Method, Journal of the KWS, 21-6 (2003), 77-83 (in Korean)
  7. S. C. Kim and M. W. Kim : Crack Growth Analysis of Dissimilar Metal Weld Using a Numerical Method, Journal of the KWS, 28-1 (2010), 100-106 (in Korean) https://doi.org/10.5781/KWJS.2010.28.1.100
  8. Materials Reliability Program : Crack Growth Rates for Evaluating Primary Water Stress Corrosion Cracking of Alloy 82, 182, and 132 Welds(MRP- 115), EPRI, Palo Alto, CA, 2004, 1006696
  9. Materials Reliability Program : Welding Residual and Operating Stresses in PWR Alloy 182 Butt Welds (MRP-106), EPRI, Palo Alto, CA, 2004, 1009378
  10. Section XI Task Group for Piping Flaw Evaluation of ASME Code : Evaluation of Flaws in Austenitic Steel Piping, Transactions of the ASME, Journal of Pressure Vessel Technology, 108 (1986), 352-366 https://doi.org/10.1115/1.3264797
  11. Materials Reliability Program : Alloy 82/182 Pipe Butt Weld Safety Assessment for U. S. PWR Plant Designs: Westinghouse and CE Design Plants (MRP-109), EPRI, Palo Alto, CA, 2004, 1009804
  12. Materials Reliability Program : Alloy 82/182 Pipe Butt Weld Safety Assessment for U. S. PWR Plant Designs: Babcock and Wilcox Design Plants (MRP-112), EPRI, Palo Alto, CA, 2004, 1009805
  13. AREVA : Safety Evaluation of Alloy 82/182 Welds in LBB Applications, Document No. 51-5052759-00, 2005
  14. Materials Reliability Program : Leak-Before-Break Evaluation for PWR Alloy 82/182 Welds (MRP- 140), EPRI, Palo Alto, CA, 2005, 1011808
  15. W.J. Mills, C. M. Brown : Fracture Toughness of Alloy 600 and RN82H Weld in Air Water, U.S. DOE, Contract DE-AC11-98PN38206, 1999
  16. C. Jang : Spatial Variation of Mechanical Properties in Alloy 82/182 Dissimilar Metal Welds, Proceedings of 6th International Workshop on Integrity of Nuclear Components, 2006
  17. BEGL and British Energy Generation (UK) Ltd. : Assessment of the Integrity of Structures Containing Defects(Revision 4), 2003, Chapter IV.3.4.5, IV.3.29- IV.3.34