• Title/Summary/Keyword: cover plate

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Ultrasonic Welding Technology for Solar Thermal Collector

  • Kim, Sung-Wook;Chun, Chang-Keun;Kim, Sook-Hwan
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.221-225
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    • 2009
  • A solar thermal collector is a solar collector specifically intended to collect heat: that is, to absorb sunlight to provide heat. A flat plate is the most common type of solar thermal collector, and is usually used as a solar hot water panel to generate solar hot water. A flat plate collector consists basically of an insulated metal box with a glass or a plastic cover and a dark-colored copper absorber plate. Solar radiation is absorbed by the copper absorber plate and transferred to water that circulates through the collector in copper tubes. Ultrasonic welding is an industrial technique whereby high-frequency ultrasonic acoustic vibrations are locally applied to work pieces being held together under pressure to create a solid-state weld. In this study, we developed solar collector ultrasonic welding machine with digital controlled power supply and tested various welding conditions such as welding pressure, welding amplitude, welding speed. Welding speed was considered in 2~12m/min. The width of ultrasonic welds was increased with welding amplitude by 2.2~2.5mm. The fracture load of ultrasonic welds showed 20% higher than domestic products.

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Design of Pull Box Members on the Landing Pier Using Finite Element Analysis of a Steel Plate (강재 플레이트 유한요소해석을 이용한 잔교 상부의 풀 박스 부재의 선정)

  • Kim, Sungwon;Hong, Hyemin;Han, Taek Hee;Seo, Seung Nam
    • Journal of Coastal Disaster Prevention
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    • v.4 no.3
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    • pp.111-118
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    • 2017
  • In this study, pull box members were designed by finite element analysis of a steel plate covering a pull box to secure its safety on the landing pier dedicated to the large research survey ship. It was assumed that the maximum load is due to the 250 tonf class crane used for unloading work when the working environment in the upper part of the landing pier was considered. The safety of the pull box was evaluated by the comparison between the yield strength of the steel plate and the result of stress analysis on the steel plate due to the crane load. It was found that the stress at the plate from the crane load exceeded the yield strength of the steel(205MPa) when the upper part of the pull box was protected by a $1950{\times}1950mm$ steel plate cover. In order to compensate for this, a concrete filled steel tube(CFT) column with a diameter of 150 mm and a steel thickness of 10 mm was reinforced at the center of the plate, and the finite element analysis was carried out. However, the maximum stress at the steel plate was higher than the yield strength of the steel in some load cases so that it was tried to find appropriate thickness of the steel plate and diameter of the CFT columns. Finally, the analysis results showed that the safety of the pull box was secured when the thickness of the steel plate and the diameter of the CFT column were increased to 30mm and 180mm, respectively.

A Study on the Behavior of Elastic Stress Distribution in Front Fillet Welds by Finite Element Method (Front Fillet Welds에서의 탄성응력(彈性應力)의 거동(擧動)에 관(關)한 연구(硏究))

  • Dong-Suk,Um
    • Bulletin of the Society of Naval Architects of Korea
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    • v.12 no.2
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    • pp.35-42
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    • 1975
  • This paper investigates the distribution of stress and its behavior at the Root Toe in fillet welding joint. Furthermore, the stress components and principal stresses in the fillet welds are calculated by the finite element method. The distribution of stresses obtained numerically by means of the finite element method is also compared with the experimental results of two dimensional photoelasticity. A Cover plate type and Center block type of fillet welds are used as models for the numerical calculations covering the variations of 2 W/M(thickness of main plate/thickness of cover plate)=1 through 2W/M=4. The results obtained in these studies are summarized as follows; 1) When W2/M values become small, the stress concentration factors of the Root are larger than of the Toe in a C-type. Its critical value is 2W/M=3.00. However, no critical value exists in a T-type. 2) For 2W/M Values being avove 3.5 in a C-type and above 4.0 in a T-type, $K_R$ and $K_{\tau}$ become 1. 3) According to the differences of 2W/M values, the differences in stress become increasing in the Root but become decreasing in the Toe. These differences, however, disappear as the free boundary surface is approached. 4) The stress concentration factors of both the Root and Toe obtained by means of the finite element method have somewhat lower values than obtained by the photoelasiticity. But their principal stress directions coincide in either method. 5) It proves beneficial to employ the finite element method for two-dimensional plane stress analysis in front fillet welding joint.

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Analysis Model of Corrugated Steel Plates for Soil-Metal Box Culverts (지중강판 박스구조물을 위한 파형강판 해석 모델)

  • Choi, Dongho;Lee, Jongsun;Na, Hosung
    • Journal of the Korean GEO-environmental Society
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    • v.11 no.11
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    • pp.5-18
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    • 2010
  • In this paper, a 3-dimensional stiffened plate model for soil-metal box structures is proposed. 3-dimensional stiffened plate model is enable to model corrugated steel plates of soil metal box culverts considering section modulus and section properties of longitudinal and horizontal direction from a corrugated steel plate. Loading conditions which causes maximum displacement and maximum moment according to the step construction stages(a back filling to the top of the plate, a back filling to the maximum depth of cover, and loading of live loads) was applied and the behaviors of the soil metal box culverts was analyzed. Analysis results of 3-dimensional stiffened model were compared with those of 2-dimensional model, 3-dimensional equivalent plate model and 3-dimensional corrugated plate model. As results, the behaviors of 2-dimensional model and 3 dimensional equivalent model are different from 3-dimensional corrugated plate model but the result of 3-dimensional stiffened model has good agreement with that of 3-dimensional corrugated plate model.

Effect of Bond Length and Web Anchorage on Flexural Strength in RC Beams Strengthened with CFRP Plate (부착길이와 복부정착이 CFRP판으로 보강된 RC 보의 휨 보강효과에 미치는 영향)

  • 박상렬
    • Journal of the Korea Concrete Institute
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    • v.14 no.5
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    • pp.645-652
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    • 2002
  • This paper presents the flexural behavior and strengthening effect of reinforced concrete beams bonded with carbon FRP plate. Parameters involved in this experimental study were plate bond length and sheet web anchorage length. Test beams were strengthened with FRP plate on the soffit and anchored with FRP sheet on the web. In general, strengthened beams with no web anchorage were failed by concrete cover failure along the longitudinal reinforcement. On the other hand, strengthened beams with web anchorage were finally failed by delamination shear failure within concrete after breaking of CFRP sheet wrapping around web. The ultimate load and deflection of strengthened beams increased with an increased bond length of FRP plate. Also, the ultimate load and deflection increased with an increased anchorage length of FRP sheet. Particularly, the strengthened beams with web anchorage maintained high ultimate load resisting capacity until very large deflection. The shape of strain distribution of CFRP plate along beam was very similar to that of bending moment diagram. Therefore, an assumption of constant shear stress in shear span could be possible in the analysis of delamination shear stress of concrete. In the case of full bond length, the ultimate resisting shear stress provided by concrete and FRP sheet Increased with an increase of web anchorage length. In the resisting shear force, a portion of the shear force was provided by FRP anchorage sheet.

Performance Test of Liquid Cooling Type Cold Plates for Robot Cooling (로봇 냉각을 위한 수냉식 냉각판의 성능 평가)

  • Lee, Suk-Won;Karng, Sarng-Woo;Hwang, Kyu-Dae;Kim, Seo-Young;Rhee, Gwang-Hoon
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.20 no.3
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    • pp.189-196
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    • 2008
  • The increase of system weight due to installation of cooling devices adds electrical and mechanical loads of humanoid robot, and in return, results in much heat. Therefore, the weight of cooling system is a critical issue for robot cooling. In this study, we propose non-metallic cold plates to deal with such problems. We compare thermal performances between one metallic cold plate and five different types of non-metallic cold plates. A metallic cold plate is totally made of copper. Five non-metallic PC(polycarbonate) cold plates, which are designed to reduce the overall weight of robot cooling system, are composed of a polycarbonate cover with different types of base plate. The overall heat transfer coefficients per unit mass and thermal resistances are obtained for the cold plates. The metallic cold plate shows the best thermal performance. It is interesting to note that the PC cold plate with an aluminum base plate with 18 channels shows the best overall heat transfer coefficient per unit mass. Most polycarbonate cold plates display fairly comparable thermal performance with more reduced system weight compared to the metallic cold plate.

Evaluation of Fatigue Strength in Scallop at Field Bolted Joints of Longitudinal Rib and Deck Plate in Orthotropic Steel Decks (강바닥판 데크플레이트와 종리브 현장연결 스캘럽부의 피로강도 평가)

  • Choi, Dong Ho;Choi, Hang Yong
    • Journal of Korean Society of Steel Construction
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    • v.14 no.6
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    • pp.683-690
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    • 2002
  • Static and fatigue tests were performed to evaluate fatigue strength in scallop at field bolted joints of longitudinal rib and deck plate in orthotropic steel decks. Numerical parametric studies using finite elemtn analysis were also conducted to show the influence of parameters such as length and radius of scallop, and thickness of deckplate on the stress concentration at the scallop. In the low stress level, fatigue tests yielded cracks at the scallop while in the high stress level, catastrophic failure of longitudinal rib occurred following the failure of handhole cover plate. Fatigue strength was compared with JSSC specification and the predicted S-N curves using Shigley and Juvinall methods, and a satisfactory result was obtatined.

Bending of FGM rectangular plates resting on non-uniform elastic foundations in thermal environment using an accurate theory

  • Bouderba, Bachir
    • Steel and Composite Structures
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    • v.27 no.3
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    • pp.311-325
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    • 2018
  • This article presents the bending analysis of FGM rectangular plates resting on non-uniform elastic foundations in thermal environment. Theoretical formulations are based on a recently developed refined shear deformation theory. The displacement field of the present theory is chosen based on nonlinear variations in the in-plane displacements through the thickness of the plate. The present theory satisfies the free transverse shear stress conditions on the top and bottom surfaces of the plate without using shear correction factor. Unlike the conventional trigonometric shear deformation theory, the present refined shear deformation theory contains only four unknowns as against five in case of other shear deformation theories. The material properties of the functionally graded plates are assumed to vary continuously through the thickness, according to a simple power law distribution of the volume fraction of the constituents. The elastic foundation is modeled as non-uniform foundation. The results of the shear deformation theories are compared together. Numerical examples cover the effects of the gradient index, plate aspect ratio, side-to-thickness ratio and elastic foundation parameters on the thermo-mechanical behavior of functionally graded plates. Numerical results show that the present theory can archive accuracy comparable to the existing higher order shear deformation theories that contain more number of unknowns.

An easy-to-use design procedure for multipass plate heat exchangers based on the performance plots (성능선도에 의한 다통로 판형열교환기의 간이설계법)

  • 유호선;이근휘;방보청
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.11 no.2
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    • pp.250-261
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    • 1999
  • Based on a set of performance plots relating the design variables to the imposed conditions, an easy-to-use and versatile design procedure for chevron-type multipass plate heat exchangers is developed. In order for the present procedure to cover multipass with unequal passes and non-unity ratio of heat capacity rate, each stream number of transfer unit is adopted as the basic design variable instead of the exchanger number of transfer unit. It is found that there exists a unique relation between the stream and exchanger number of transfer units regardless of the chevron angle and the plate length. In addition, for a given value of the pressure drop the heat transfer area per unit mass flow rate can be expressed in terms of the stream number of transfer unit only. These two relationships in the form of simple plots constitute the framework of design. The sample results in comparison with the available data indicate that the present procedure includes the previous ones as a subset, and that every design method is affected essentially by the selection of specific correlations for the heat transfer coefficient and the friction factor.

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Effects of sizes and mechanical properties of fuel coupon on the rolling simulation results of monolithic fuel plate blanks

  • Kong, Xiangzhe;Ding, Shurong;Yang, Hongyan;Peng, Xiaoming
    • Nuclear Engineering and Technology
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    • v.50 no.8
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    • pp.1330-1338
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    • 2018
  • High-density UMo/Zr monolithic nuclear fuel plates have a promising application prospect in high flux research and test reactors. The solid state welding method called co-rolling is used for their fabrication. Hot co-rolling simulations for the composite blanks of UMo/Zr monolithic nuclear fuel plates are performed. The effects of coupon sizes and mechanical property parameters on the contact pressures between the to-be-bonded surfaces are investigated and analyzed. The numerical simulation results indicate that 1) the maximum contact pressures between the fuel coupon and the Zircaloy cover exist near the central line along the plate length direction; as a whole the contact pressures decrease toward the edges in the plate width direction; and lower contact pressures appear at a large zone near the coupon corner, where de-bonding is easy to take place in the in-pile irradiation environments; 2) the maximum contact pressures between the fuel coupon and the Zircaloy parts increase with the initial coupon thickness; after reaching a certain thickness value, the contact pressures hardly change, which was mainly induced by the complex deformation mechanism and special mechanical constitutive relation of fuel coupon; 3) softer fuel coupon will result in lower contact pressures and form interfaces being more out-of-flatness.