• 제목/요약/키워드: corrosion monitoring system

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Energy harvesting techniques for remote corrosion monitoring systems

  • Kim, Sehwan;Na, Ungjin
    • Smart Structures and Systems
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    • 제11권5호
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    • pp.555-567
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    • 2013
  • An Remote Corrosion Monitoring (RCM) system consists of an anode with low potential, the metallic structures against corrosion, an electrode to provide reference potential, and a data-acquisition system to ensure the potential difference for anticorrosion. In more detail, the data-acquisition (DAQ) system monitors the potential difference between the metallic structures and a reference electrode to identify the correct potential level against the corrosion of the infrastructures. Then, the measured data are transmitted to a central office to remotely keep track of the status of the corrosion monitoring (CM) system. To date, the RCM system is designed to achieve low power consumption, so that it can be simply powered by batteries. However, due to memory effect and the limited number of recharge cycles, it can entail the maintenance fee or sometimes cause failure to protect the metallic structures. To address this issue, the low-overhead energy harvesting circuitry for the RCM systems has designed to replenish energy storage elements (ESEs) along with redeeming the leakage of supercapacitors. Our developed energy harvester can scavenge the ambient energy from the corrosion monitoring environments and store it as useful electrical energy for powering local data-acquisition systems. In particular, this paper considers the energy harvesting from potential difference due to galvanic corrosion between a metallic infrastructure and a permanent copper/copper sulfate reference electrode. In addition, supercapacitors are adopted as an ESE to compensate for or overcome the limitations of batteries. Experimental results show that our proposed harvesting schemes significantly reduce the overhead of the charging circuitry, which enable fully charging up to a 350-F supercapacitor under the low corrosion power of 3 mW (i.e., 1 V/3 mA).

상수도 배관용 무선 원격 부식모니터링 시스템 (The Remote Wireless Corrosion Monitoring System for Water Pipeline)

  • 하태현;배정효;이현구;하윤철;김대경
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2003년도 학술회의 논문집 정보 및 제어부문 B
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    • pp.637-640
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    • 2003
  • The owner of water pipeline has a burden of responsibility for the protection of corrosion and the prevention against leakage of water. So, they have been installed a CP(Cathodic Protection) System in oder to protect corrosion. And they also have been measured and analyzed the data about P/S(Pipe to Soil) potential of water pipeline. The P/S potential is basic data of evaluation for water pipeline corrosion. In this paper, results of development about remote wireless corrosion monitoring system for water pipe line are presented briefly.

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선박용 차세대 외부전원방식 제어 및 감시 시스템 UNIT 개발 (A Study on the Development of a Control and Monitoring System for Impressed Current Corrosion Protection)

  • 김영복;김병용;서진호;김진원
    • 동력기계공학회지
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    • 제10권2호
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    • pp.104-110
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    • 2006
  • Corrosion has been around for all of recorded history. Cathodic protection is the electrical solution to the corrosion problem. Corrosion is not exactly a new topic. It has been around since the beginning of time. Corrosion is simply the loss of material resulting from current leaving a metal, following through a medium, and returning to the metal at a different point. Corrosion takes many forms and has various names, such as oxidation, rust, chemical, and bacteria action. Regardless of the agent, all corrosion is the result of electrical current flow. Various methods are used to treat corrosion or to try to prevent ti. Some of these include chemical treatment. coatings, and electrical current. Especially, proper impressed current can stop corrosive action on the protected surface. In this article, we introduce the Impressed Current Cathodic Protection (ICCP) Control and monitoring system developed by ourselves. The ICCP system is composed of a power supply, anode, reference electrode and controller. The main issue is to control the current flow on the desired value such that it is possible to force a metal to be more negative(cathodic) than the natural state. From the this process, we can achieve the cathodic protection. Of course, in the developed system, the necessary functions are possessed, such as remote control, monitoring of system fault detection etc. Some experimental results show the system performance and usefulness.

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철근콘크리트 구조물의 철근부식 모니터링 기술 (Corrosion Monitoring Technology of Rebar in Reinforced Concrete Structures)

  • 권성준;이한승
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2019년도 춘계 학술논문 발표대회
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    • pp.258-259
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    • 2019
  • Corrosion of rebar in RC structures, which results in premature deterioration of reinforced concrete structures, is a very serious problem. Most corrosion monitoring and sensing technologies require some type of wired or wireless connection between the sensor and monitoring electronics. This causes significant problems in their installation and long-term use. In this paper we describe a corrosion monitoring technology of rebar in reinforced concrete structures. Especially, it is emphasize that the development of sensors and monitoring system not only occurrence of rebar corrosion but also penetration of deterioration factor such like chloride ion and carbon dioxite etc..

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Application of the Electrochemical Noise Method with Three Electrodes to Monitor Corrosion and Environmental Cracking in Chemical Plants

  • Ohtsu, Takao;Miyazawa, Masazumi;Ebara, Ryuicluro
    • Corrosion Science and Technology
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    • 제7권3호
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    • pp.173-178
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    • 2008
  • Recently an electrochemical noise method (ENM) with three electrodes has gained attention as a corrosion monitoring system in chemical plants. So far a few studies have been carried out for localized corrosion and environmental cracking of chemical plant materials. In this paper the ENM system is briefly summarized. Then an application of ENM to general corrosion for chemical plant materials is described. The emphasis is focused upon the analysis of stress on the corrosion cracking process of austenitic stainless steel in 30% $MgCl_2$ aqueous solution and the corrosion fatigue crack initiation process of 12 Cr stainless steel in 3% NaCl aqueous solution by ENM. Finally future problems for ENM to monitor regarding corrosion and environmental cracking in chemical plants are discussed.

배관의 부식 상태 진단에 사용되는 ER 부식센서의 가속부식환경에서의 신뢰성 평가 (Reliability Evaluation of ER Type Corrosion Sensor for Monitoring Corrosion of Piping System Under Accelerated Corrosion Environment)

  • 황현규;신동호;김헌희;이정형
    • Corrosion Science and Technology
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    • 제20권6호
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    • pp.403-411
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    • 2021
  • In this study, the reliability of a commercial ER-type corrosion sensor was evaluated under an accelerated corrosion environment to verify its suitability for application in monitoring of ship's seawater piping system. A closed-loop pump piping testbed was designed and constructed to compare the wall thickness reduction of the pipe and the response from the sensor. The sensor was attached inside the pipe near the outlet of the pump that was exposed to a 3.5% NaCl solution with or without copper accelerated acetic acid (CASS). The results demonstrated that the presence of CASS significantly increased the corrosivity of the solution as well as the thickness reduction of the pipe, as expected. On the other hand, the corrosion products formed by the solution with CASS were thicker compared with those without CASS. The sensor response to temperature variation was found to be a clear linear relationship for the solution without CASS but there was a non-linear relationship where CASS was present.

부식 모니터링을 위한 Ladder system에 관한 연구 (The Research on the Ladder System for Corrosion Monitoring)

  • 송호진;문홍식;이상국;정영수
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2001년도 봄 학술발표회 논문집
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    • pp.671-676
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    • 2001
  • Reinforcement corrosion is major problem for those who own and maintain reinforced concrete structures exposed to chlorides. It is well understood that the form of corrosion is more problematic than corrosion found elsewhere, Because concrete has no apparent signs that there is anything amiss until the process of deterioration is relatively far advanced. The objective of this research is to develop the ladder system which monitors the corrosion of reinforcing steels in concrete. This system can be used to assess the corrosion condition and corrosion rate of steel in concrete, which can give timely repair and strengthening of steel in concrete structure.

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지중 금속구조물 부식감시를 위한 측정단자함 인입형 소형 계측 장치개발에 관한 연구(II) (development of small size corrosion monitoring system for under ground metal structures)

  • 이재덕;배정효;하태현;이현구;하윤철;김대경
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2004년도 학술대회 논문집 정보 및 제어부문
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    • pp.104-106
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    • 2004
  • There are many under grounds facilities like oil pipes, gas pipes, water pipes, oil tanks, etc. and severe corrosion of these facilities made big problems. Fire, wide area water and soil pollution, massive and hazardous explosion, etc. can make big problems and cause big economical loss. So, various technologies were developed to keep these undergrouns facilities safely, and cathodic protection is one of it. For cathodic protection, one must detect potential of pipes, and there are so many test box to check pipes potentials. In this thesis, we describe on the development of small size corrosion monitoring system that measure pipes potentials easily and economically.

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콘크리트내 염분침투 모니터링을 위한 부식 센서 개발에 관한 기초적 연구 (A Preliminary Study on the Corrosion Monitoring Sensor of Chloride Permeation into Concrete)

  • 조성형;이현석;이한승
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2010년도 춘계 학술논문 발표대회 1부
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    • pp.5-7
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    • 2010
  • Corrosion sensors were devised to develop a system whereby the depth of chloride permeation from concrete surfaces can be monitored in cover concrete of reinforced concrete structures. For making sensor which is similar to rebar author uses Screen printer machines, Ag paste and Fe powder. Appropriate portion of Ag and Fe is over 1:2. The resistance of sensors increased as the degree of corrosion increased. And according to cover depth author suggests sensor system which has a demanded cover depth. It was therefore confirmed that the corrosion sensor can monitor chloride permeation by change of resistance.

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배급수 계통에서 부식억제제 적용에 따른 부식과 적수와의 상관관계 (Correlation between Corrosion Rate and Red Water on Application of Corrosion Inhibitor in Drinking Water Distribution System)

  • 우달식;구성은;이병두;김주환;문광순
    • 상하수도학회지
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    • 제19권1호
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    • pp.68-77
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    • 2005
  • This study was performed to evaluate the application of corrosion inhibitor and to examine the correlation between corrosion rate and red water in a series of batch tests and a test using auto corrosion monitoring system at A water treatment plant in Gyeonggido. The corrosion study in the auto corrosion monitoring system indicated that Fe concentration decreased by 30~50% and corrosion rate also reduced remarkably with corrosion inhibitor at $1.8mg\;PO_4/L$. After addition of corrosion inhibitor, it was indicated the effective adsorption of the inhibitor on the surface of the pipe line forming a protective film. The corrosion rate increases with the increase in Fe concentration. With $1.8mg\;PO_4/L$ of corrosion inhibitor, the corrosion rate decreased remarkably. Fe concentration had correlation to not only red water problems but also the corrosion rate that actually dissolved into the water, primarily due to the deposition of oxidized iron or other compounds as a scale, which serves as a large reservoir of corrosion by-product. Therefore, corrosion rate can be estimated by Fe concentration. For these reasons, an effective corrosion inhibitor is also an effective red water control reagent. The effect of the corrosion inhibition can last for some time even the application the corrosion inhibitor is discontinued. For the cost effective and efficient corrosion control, the concentration and timing of corrosion inhibitor addition must be determined properly.