• Title/Summary/Keyword: corner work

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Study of Forming Limit of Bonded Sheet Metals due to Shear Band Localization (전단띠형성에 의한 접합판의 성형한계 연구)

  • ;Manabu GOTOH
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.778-782
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    • 1996
  • By the use of a similar numerical method as that in the previous paper, the forming limit strain of bonded sheet metals is investigated, in which the FEM is applied and J2G(J2-Gotoh's corner theory) is utilized as the plasticity constitutive equation. Bonded two-layer sheets and sheets bonded with dissimilar sheets on both surface planes are stretched in a plane-strain state, with various work-hardening exponent n-values and thicknesses of each layer. Processes of shear-band formation in such composite sheets are clearly illustrated. It is concluded that, in the bonded state, the higher limiting strain of one layer is reduced due to the lower limiting strain of the other layer and vice versa, and does not necessarily obey the rule of linear combination of the limiting strain of each layer weighted according thickness.

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Computations of Losses and Temperatures in the Core Ends of a High Voltage Turbo-generator

  • Liu Yujing;Hjarne Stig
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.5B no.4
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    • pp.299-305
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    • 2005
  • The work described in this paper is to investigate the additional iron losses and consequent temperatures in core ends of a turbo-generator wound with high voltage cables. Electromagnetic calculations are made with 3D FE models, which include the lamination material with anisotropic properties both in magnetic permeability and electric conductivity. The models also include the geometry of the stator teeth and eventually the axial steps designated to reduce the core end losses. The 3D model of the rotor consists of field windings with straight in-slot parts and end windings. The thermal models are simplified into two dimensions and include the heat sources dumped from the 3D electromagnetic solutions. The influences of power factor on additional iron losses are studied for this cable wound machine and conventional machines. The calculation results show that the additional iron losses can be reduced to about $15\%$ by introducing some small steps around the airgap corner of core ends.

Quantitative Analysis of Elastic Recovery Behavior after Bending of Ultra High Strength Steel Sheet: Spring-back or Spring-go (유한요소법을 이용한 초고강도 판재 굽힘에 따른 후변형의 정량적 분석: Spring-back or Spring-go)

  • Kwak, E.J.;Lee, K.;Suh, C.H.;Lim, Y.H.
    • Transactions of Materials Processing
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    • v.20 no.6
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    • pp.456-460
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    • 2011
  • A major source of difficulty in die design for high strength steel is the high level of elastic recovery during unloading. The degree of elastic recovery is affected by factors such as material strength, bending angle, punch's corner radius and sheet thickness. Finite Element Method was used in the present work to quantitatively analyze the elastic recovery for various combinations of these parameters. In some cases elastic recovery happened in reverse direction. This phenomenon, which we call spring-go, was explained via changes in stress distribution in the panel occurring in the forming process.

Effect of Residual Binder on Grain Growth during Sintering of $Pb(Mg_{1/3}Nb_{2/3})O_3-PbTiO_3$

  • Yun, Jung-Yeul;Jang, Wook-Kyung;Jeon, Jae-Ho;L.Kang, Suk-Joong
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.209-210
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    • 2006
  • Organic binders are usually pre-mixed with ceramic powders to enhance the formability during the shape forming process. These binders, however, must be eliminated before sintering in order to avoid pore formation and unusual grain growth during sintering. The present work was performed to investigate the effects of residual binder on grain growth behavior during sintering of $Pb(Mg_{1/3}Nb_{2/3})O_3-PbTiO_3$ piezoelectric ceramics. The microstructures of sintered samples were examined for various thermal processes and atmosphere at debinding. Addition of binder seems to promote abnormal grain growth especially in incompletely debinded regions and to make the grain shape change from corner-rounded to faceted.

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Linearity-Distortion Analysis of GME-TRC MOSFET for High Performance and Wireless Applications

  • Malik, Priyanka;Gupta, R.S.;Chaujar, Rishu;Gupta, Mridula
    • JSTS:Journal of Semiconductor Technology and Science
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    • v.11 no.3
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    • pp.169-181
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    • 2011
  • In this present paper, a comprehensive drain current model incorporating the effects of channel length modulation has been presented for multi-layered gate material engineered trapezoidal recessed channel (MLGME-TRC) MOSFET and the expression for linearity performance metrics, i.e. higher order transconductance coefficients: $g_{m1}$, $g_{m2}$, $g_{m3}$, and figure-of-merit (FOM) metrics; $V_{IP2}$, $V_{IP3}$, IIP3 and 1-dB compression point, has been obtained. It is shown that, the incorporation of multi-layered architecture on gate material engineered trapezoidal recessed channel (GME-TRC) MOSFET leads to improved linearity performance in comparison to its conventional counterparts trapezoidal recessed channel (TRC) and rectangular recessed channel (RRC) MOSFETs, proving its efficiency for low-noise applications and future ULSI production. The impact of various structural parameters such as variation of work function, substrate doping and source/drain junction depth ($X_j$) or negative junction depth (NJD) have been examined for GME-TRC MOSFET and compared its effectiveness with MLGME-TRC MOSFET. The results obtained from proposed model are verified with simulated and experimental results. A good agreement between the results is obtained, thus validating the model.

Development of Metallic Bipolar Plate for Automotive PEMFC (자동차 구동용 PEMFC 금속계 분리판 개발)

  • Jeon, Yoo-Taek;Chung, Kyeong-Woo;Na, Sang-Mook
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.06a
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    • pp.321-325
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    • 2005
  • Bipolar plate is the main part with MEA in automotive PEMFC. It must have a good electrical conductivity and excellent corrosion resistance, be cost effective. Therefore, stainless steels have been studied by many researchers because of its corrosion resistance and cost benefits. But their properties are not sufficient for the application to bipolar plate for automotive PEMFC. In this work, we have performed stamping using various commercial stainless steels to select candidate material for biploar plate and to derive design parameters for stamping simulation. The results showed that a small curvature at the corner of flow field is more favorable due to easier a plastic deformation. Stamping process was simulated by changing surface condition, and the size and angle of channel. The optimum shape and spring back phenomena were evaluated. Surface coating was applied to increase the corrosion resistance and electrical conductivity of stainless steel. The electrical interfacial resistance was 10 to $15m{\Omega}cm^2$ under clamping force of 150psi. But corrosion resistance of coating on the stainless steel was not good due to the unstableness of microstructure.

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Optimization Analysis for Realization of Vertical Wall in the Punchless Piercing Process (무 펀치 피어싱 공정에서 직벽 구현을 위한 최적화 해석)

  • Lee, Sang-Wook;Um, Tai-Joon;Joo, Young-Cheol;Kim, Kug-Weon;Kwon, Kye-Si
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.1
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    • pp.7-12
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    • 2010
  • In this work, optimization analysis has been accomplished to find important process factors for realization of vertical wall around holes punched by the punchless piercing process. Taguchi method was used for optimization analysis. Lemaitre damage theory, one of the ductile fracture models, was also adopted to simulate numerically formation of vertical wall. From the results of analysis the most influencing factor that affects the vertical wall has been revealed to be 'Corner Radius of Die'.

Study on Structural Performance of Two Seam Cold-Formed Square CFT Column to Beam Connections with Internal Diaphragm (2-Seam 냉간성형 각형 CFT 기둥-보 내다이아프램 접합부의 구조성능에 관한 연구)

  • Oh, Heon-Keun;Kim, Sun-Hee;Choi, Young-Hwan;Choi, Sung-Mo
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.3 no.4
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    • pp.27-37
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    • 2012
  • The construction of a moment connection for a rectangular hollow section (RHS) column and a H-shaped beam is difficult because the RHS is a closed section. When a inner diaphragm is used for such a connection, in general, it is installed after cutting the HSS columns, which results in increased construction work. This paper suggests a new fabrication method to overcome such problems: An inner diaphragm is welded to inside a C-shaped section first, and then a column is fabricated by welding two C-shaped sections. This fabrication method is superior to a classic method in terms of constructibility. An experimental and a numerical study using Ansys 9.0 were performed in order to compare the strength of connections with respect to the presence of concrete, the corner shape of diaphragm, and the axis of loading. The experimental results including initial stiffness and ultimate loads are reported and the analytical results including load transfer mechanism, degree of stress concentration, and strain distribution are also reported.

Prediction of Shape Accuracy in Elastomer-Forming of a Cylindrical Tube by a Response Surface Method (반응표면법을 이용한 실린더 튜브 고탄성체 성형의 형상 정확도 예측)

  • Kim, K.T.;Lee, G.A.;Choi, S.;Lee, H.W.;Lee, Y.S.
    • Transactions of Materials Processing
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    • v.17 no.3
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    • pp.218-224
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    • 2008
  • A recent trend in automotive parts has been an integration of sub-assemblies with unified shapes. Tube structures also have been integrated to one body structure by using a near net shape forming instead of adopting welding. A cylindrical elastomer-forming process can be utilized to form a steel tube compressed in a radial direction. This process has some advantages compared to a hydro-forming or a swaging process in the viewpoint of a lower investment and a higher productivity. In order to predict a feasible specification of products within a work capability of the elastomer-forming equipment developed previously, effects of geometrical parameters of a tube on its shape accuracy are examined. Two characteristic parameters to account for the shape accuracy are chosen. One is the curvature radius at the corner part and the other is the straight ratio of the formed region. Careful examination of two parameters has led that the shape accuracy can be easily predicted by the regression equation obtained from the response surface method.

Hands-free Robot Control System Using Mouth Tracking (입 추적을 이용한 로봇 원격 제어 시스템)

  • Wang, Liang;Xu, Yongzhe;Ahmed, Minhaz;Rhee, Phill-Kyu
    • Proceedings of the Korean Information Science Society Conference
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    • 2011.06c
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    • pp.405-408
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    • 2011
  • In this paper, we propose a robot remote control system based on mouth tracking. The main idea behind the work is to help disabled people who cannot operate a joystick or keyboard to control a robot with their hands. The mouth detection method in this paper is mainly based on the Adaboost feature detection approach. By using the proposed new Haar-like features for detecting the corner of mouth, the speed and accuracy of detection are improved. Combined with the Kalman filter, a continuous and accurate mouth tracking has been achieved. Meanwhile, the gripping commands of the robot manipulator were also achieved by the recognition of the user.s mouth shape, such as 'pout mouth' or 'grin mouth'. To assess the validity of the method, a mouth detection experiment and a robot cargo transport experiment were applied. The result indicated that the system can realize a quick and accurate mouse tracking; and the operation of the robot worked successfully in moving and bringing back items.