• 제목/요약/키워드: corner crack

검색결과 60건 처리시간 0.027초

가중함수법에 의한 기계적 체결부에 존재하는 타원형 모서리균열의 혼합모드 응력확대계수 (Mixed-Mode Stress intensity Factors for Elliptical Corner Cracks in Mechanical Joints by Weight Function Method)

  • 허성필;양원호;김철
    • 대한기계학회논문집A
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    • 제25권4호
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    • pp.703-713
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    • 2001
  • Mechanical joints such as bolted or riveted joints are widely used in structural components and the reliable determination of the stress intensity factors for corner cracks in mechanical joints is needed to evaluate the safety and fatigue life. This paper analyzes the mixed-mode stress intensity factors of surface and deepest points for quarter elliptical corner cracks in mechanical joints by weight function method and the coefficients included in weight function are determined by finite element analyses for reference loadings. The extended form of the weight function method for two-dimensional mixed-mode to three-dimensional is presented and the number of terms in weight function is determined by comparing the results for the different number of terms. The amount of clearance is an important factor in evaluating the severity of elliptical corner cracks in mechanical joints and even horizontal crack normal to the applied load is under mixed-mode in the case that clearance exists.

Diagnosis in Beding Fatigue of Spur Gear Teeth

  • Sentoku, Hirofumi;Tokuda, Takashi
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1993년도 한국자동제어학술회의논문집(국제학술편); Seoul National University, Seoul; 20-22 Oct. 1993
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    • pp.307-311
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    • 1993
  • Research concerning gears included in rotating machines has been reported using the acoustic emission (AE) method, however, almost no research has been conducted using the AE method in regard to running gears in a bending fatigue processor spur gear teeth. Therefore, in this report, a power circulating-type gear testing machine was used and AE signals and crack length were measured in the bending fatigue process of case-hardened spur gear. Furthermore, the envelope of the AE signal was detected and various analysis were carried out in this data. In the course of the experiments, the following results were observed : the AE signal envelope consists mainly of contact frequency component and twice as many as this;two peaks of AE appear in each tooth contact by the tip corner contact ; as a result of the severe tip corner contact ; as a result of the severe tip corner contact with the sudden increase of crack length, AE signal becomes large.

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유한요소법을 이용한 브레이크 드럼의 열응력 해석 (Thermal Stress Analysis of Brake Drum by Using Finite Element Analysis)

  • 박영철;박동성
    • 한국자동차공학회논문집
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    • 제8권3호
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    • pp.77-84
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    • 2000
  • Nonlinear transient analysis is executed to obtain the temperature distribution, and to evaluate the thermal stress of brake drum by using FEA(finite element analysis). The result induces the reason why hair crack and the cause of drum failure occurs and the way how stress of drum decreases. The temperature of drum is in proportion to the drum thickness and it processes nonlinear changes at every points of drum. The higher bulk temperature raises, the more stress difference between inner surface and outer surface makes and the highest bulk temperature is at the corner section. It is necessary for the diminishment of the drum stress to make air flow, between drum and rim, move lively and use the materials of higher conductivity. The hair crack and the cause of drum failure seem to be started at the near corner section.

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가중함수법과 유한요소해석에 의한 기계적 체결부에 존재하는 타원형 모서리균열의 임계 경사각 해석 (Critical Angle Analysis of Elliptical Corner Cracks in Mechanical Joints by Weight Function Method and Finite Element Analysis)

  • 허성필;양원호;고명훈
    • 한국항공우주학회지
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    • 제30권4호
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    • pp.1-9
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    • 2002
  • 항공기 동체에 널리 사용되고 있는 기계적 체결은 응력집중 및 접촉압력 등으로 인해 체결부로부터의 균열발생 가능성이 상대적으로 높다. 본 연구에서는 가중함수법을 적용하여 기계적 체결부에 존재하는 경사진 타원형 모서리균열의 표면점과 최심점에서의 혼합모드 응력확대계수 해석을 수행하였다. 가중함수에 포함된 미정계수들은 기준하중에 대한 유한 요소해석으로부터 구하였다. 경사각에 따른 응력확대계수의 변화를 해석하여 모드 I 응력 확대계수가 최대가 되는 임계 경사각을 결정하였고, 간극의 크기와 균열깊이가 임계 경사각에 미치는 영향을 조사하였다.

Constraint-corrected fracture mechanics analysis of nozzle crotch corners in pressurized water reactors

  • Kim, Jong-Sung;Seo, Jun-Min;Kang, Ju-Yeon;Jang, Youn-Young;Lee, Yun-Joo;Kim, Kyu-Wan
    • Nuclear Engineering and Technology
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    • 제54권5호
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    • pp.1726-1746
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    • 2022
  • This paper presents fracture mechanics analysis results for various cracks located at pressurized water reactor pressure vessel nozzle crotch corners taking into consideration constraint effect. Technical documents such as the ASME B&PV Code, Sec.XI were reviewed and then a fracture mechanics analysis procedure was proposed for structural integrity assessment of various nozzle crotch corner cracks under normal operation conditions considering the constraint effect. Linear elastic fracture mechanics analysis was performed by conducting finite element analysis with the proposed analysis procedure. Based on the evaluation results, elastic-plastic fracture mechanics analysis taking into account the constraint effect was performed only for the axial surface crack of the reactor pressure vessel outlet nozzle with cladding. The fracture mechanics analysis result shows that only the axial surface crack in the reactor pressure vessel outlet nozzle has the stress intensity factor exceeding the low bound of upper-shelf fracture toughness irrespectively of considering the constraint effect. It is confirmed that the J-integral for the axial crack of the outlet nozzle does not exceed the ductile crack initiation toughness. Hence, it can be ensured that the structural integrity of all the cracks is maintained during the normal operation.

응력집중부를 갖는 표면균열재의 균열길이 변화에 따른 피로거동 (The Fatigue Behavior by Variety of Crack Length of Surface Cracked Plate with Stress Concentration Part)

  • 남기우;김선진
    • 한국해양공학회지
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    • 제9권1호
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    • pp.83-91
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    • 1995
  • Surface defects in structural members are apt to be origins of fatigue cracks growth, which may cause serious failure of whole structures. Most structure has a part where stress concentrates such as welded joints, corner parts, etc. And then, analysis on crack growth and penetration from these defects, therefore, is one of the most important subjects for the reliability of LBB design. The present paper has performed an experimental and analysis on the fatigue crack propagation by variety in crack length of surface cracked plate with stress concentration part. The crack growth behavior can be explained quantitatively by using Newman-Raju equation and the stress partitioning method proposed by ASME B&P Code Sec. XI. The stress concentration factor $K_t$ has affected on the crack growth. The crack growth after penetration depends upon the initial front side crack length.

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보론 첨가강에서 연주 냉각속도가 고온연성에 미치는 영향 연구 (주편 코너 크랙 발생 방지 방안 확보 연구) (Effect of cooling rate on the hot ductility of boron bearing steel during continuous casting (Study for prevention of corner crack on continuous casting slab))

  • 조경철;구양모;박중길
    • 대한금속재료학회지
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    • 제46권6호
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    • pp.329-337
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    • 2008
  • During the continuous casting of boron-bearing steel, the corner cracks on the slab are formed by deformation with low strain rate and rapid cooling at the unbending temperature within the range of 800- $1000^{\circ}C$. Especially, the rapid cooling in the corner of slab during the continuous casting leads to as corner cracking. Therefore, in this study, the hot tensile tests applied to the different cooling rates were taken into account in order to study the effect of cooling rate on the hot ductility of boron-bearing steel. The results revealed that increasing cooling rate deteriorate the hot ductility of boron- bearing steel. Rapid decreasing of the hot ductility is caused by formation of a film-like ferrite and precipitate at the austenite grain boundaries. The morphology of the precipitates in the boron-bearing steel was monitored by PTA (Particle Tracking Autoradiography) and TEM, we observed MnS and BN compound and their morphology was quite different depending on the cooling rates. When the cooling rate is increased, rodshape MnS and BN precipitates can be formed along the austenite grain boundaries. It can cause that weakening the boundary region and decreasing the hot ductility of boron-bearing steel.

피로 균열 형상 진전의 수치 모델링 기법에 관한 연구 (A Numeric Modelling Technique for the Shape Development of Fatigue Crack)

  • 한문식
    • 한국정밀공학회지
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    • 제16권2호통권95호
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    • pp.225-233
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    • 1999
  • This paper describes a versatile finite element technique which has been used to investigate of wide range of structural defects of practical importance. The procedure automatically remeshes the three-dimensional finite element model during the stages of crack growth. Problems analyzed to date include the surface cracks in leak-before-break situations, the development of quarter-elliptical corner defects, planar semi-elliptical surface defects and the fatigue growth of defects.

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Application of a Modular Multi-Gaussian Beam Model to Ultrasonic Wave Propagation with Multiple Interfaces

  • Jeong, Hyun-Jo;Park, Moon-Cheol;Schmerr Lester W.
    • 비파괴검사학회지
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    • 제25권3호
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    • pp.163-170
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    • 2005
  • A modular Gaussian beam model is developed to simulate some ultrasonic testing configurations where multiple interfaces are involved. A general formulation is given in a modular matrix form to represent the Gaussian beam propagation with multiple interfaces. The ultrasonic transducer fields are modeled by a multi-Gaussian beam model which is formed by superposing 10 single Gaussian beams. The proposed model, referred to as "MMGB" (modular multi-Gaussian beam) model, is then applied to a typical contact and angle beam testing configuration to predict the output signal reflected from the corner of a vertical crack. The resulting expressions given in a modular matrix form are implemented in a personal computer using the MATLAB program. Simulation results are presented and compared with available experimental results.

Stress Intensity Factors for Elliptical Arc Through Cracks in Mechanical Joints by Virtual Crack Closure Technique

  • Heo, Sung-Pil;Yang, Won-Ho;Kim, Cheol
    • Journal of Mechanical Science and Technology
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    • 제16권2호
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    • pp.182-191
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    • 2002
  • The reliable stress intensity factor analysis is required for fracture mechanics design or safety evaluation of mechanical joints at which cracks often initiate and grow. It has been reported that cracks in mechanical joints usually nucleate as corner cracks at the faying surface of joints and grow as elliptical arc through cracks. In this paper, three dimensional finite element analyses are performed for elliptical arc through cracks in mechanical joints. Thereafter stress intensity factors along elliptical crack front including two surface points are determined by the virtual crack closure technique. Virtual crack closure technique is a method to calculate stress intensity factor using the finite element analysis and can be applied to non-orthogonal mesh. As a result, the effects of clearance on the stress intensity factor are investigated and crack shape are then predicted.