• Title/Summary/Keyword: copper tube

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Study on the corrosion of A/C condenser in the ship (선박용 해수 열교환방식 A/C 응축기의 부식원인)

  • Baek, S.M.;Yang, J.H.;Kim, K.J.;Moon, K.M.;Lee, M.H.
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2006.06a
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    • pp.283-284
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    • 2006
  • The ship performs heat exchange using seawater to keep main engine and auxiliary machinery at optimum temperature. In heat exchanger, refrigerant located outside of copper tube is cooled by seawater flowing through inside of copper tube. On the other hand, seawater erosion and corrosion nay occasionally cause the corrosion of the copper tube in A/C(Air Conditioner) condenser. This corrosion of copper tube makes seawater and refrigerant mixed, seriously damaging A/C system. In this study, accordingly, the exact ive mechanism of the corrosion on the condenser entailing serious problems occasional is investigated through the electrochemical polarization experiments on the condenser's component materials. According to the experiments, the corrosive procedures on the copper tube was verified by the fact that passive film of the copper tube surface which is destroyed by the pressure of sucked seawater, is damaged by the corrosive ingredients in the seawater.

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A study on the reduction of fuel consumption for fish farm during winter season (월동시 양식장의 연료 절감 대책)

  • Park, Jong-Un;Han, Kyu-Il
    • Journal of Fisheries and Marine Sciences Education
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    • v.7 no.1
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    • pp.31-43
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    • 1995
  • For the fuel saving in the fish farm, the heat transfer performances of various tubes, XL-tube, copper-tube, copper-Nikel-tube and Al-brass-tube, were compared. The XL-tube, which is most commonly used for heating water, showed the poorest heater transfer performance, while the Al-Brass tube shows the best performance. As far as average temperature difference of four tubes concerns, XL-tube is $3.34^{\circ}C$, Copper tube is $10.34^{\circ}C$, Copper-Nikel tube is $11.3^{\circ}C$, Al-Brass-tube is $12^{\circ}C$, The best heat transfer performance of Al-Brass tube results from the enhancement of heat transfer coefficient caused by fin effect and good conductivity of the material.

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Cooling Heat Transfer Characteristics of CO2 in a Brazing Type Small Diameter Copper Tube (브레이징식 동세관내 CO2의 냉각 열전달 특성)

  • Oh, Hoo-Kyu;Son, Chang-Hyo
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.6
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    • pp.827-834
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    • 2009
  • The cooling heat transfer coefficient of $CO_2$ in a brazing type small diameter tube was investigated experimentally. The main components of the refrigerant loop are a receiver, a $CO_2$ compressor, a mass flow meter, an evaporator and a brazing type small diameter tube as a test section. The mass flux of $CO_2$ is $400{\sim}1600$ [kg/$m^2s$], the mass flowrate of coolant were varied from 0.15 to 0.3 [kg/s], and the cooling pressure of gas cooler were from 8 to 10 [MPa]. The cooling heat transfer coefficients of the brazing type small diameter copper tube is about $4{\sim}11.7%$ higher than that of the conventional type small diameter copper tube. In comparison with test results and existing correlations, correlations failed to predict the cooling heat transfer coefficient of $CO_2$ in a brazing type small diameter copper tube. therefore, it is necessary to develope reliable and accurate predictions determining the cooling heat transfer coefficient of $CO_2$ in a brazing type small diameter copper tube.

Bonding Mechanism of Direct Copper to Glass Seal in an Evacuated Tube Solar Collector (태양열 집열기에 사용되는 구리-유리관 접합기구)

  • 김철영;남명식;곽희열
    • Journal of the Korean Ceramic Society
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    • v.38 no.11
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    • pp.1000-1007
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    • 2001
  • In an evacuated tube solar collector, the stable sealing of the heat pipe to the glass tube is important for the collector to use for a long period of time. The sealing of copper tube to the glass is quite difficult because of the large differences in the physical and chemical properties of the two materials. In this study, therefore, a proper copper oxide layer was induced to improve the chemical bonding of the two materials, and the oxidation state of copper and the interface between copper and glass were examined by XRD, SEM and EDS. Its bonding strength was also measured. Cu$_2$O was formed when the bare copper was heat-treated under 600$^{\circ}C$, while CuO oxide layer was formed above that temperature. The bonding state of CuO to the copper was very poor. The borate treatment of the copper, however, extend the stable forming of Cu$_2$O layer to 800$^{\circ}C$. Borosilicate glass tube was sealed to a copper tube by Housekeeper method only when the sealing part was covered with Cu$_2$O layer. The bonding strength at the interface was measured 354.4N, its thermal shock resistance was acceptable.

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FEA of Copper Tube Rolling Process Using the Planetary Rolling Mill (유성압연기를 사용한 동관 압연공정의 유한요소해석)

  • Lee, Jung-Kil;Han, Ki-Beom;Kim, Kwan-Woo;Choe, Jong-Woong;Kim, Jae-Hun;Cho, Hae-Yong
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.2
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    • pp.303-309
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    • 2010
  • Copper tube rolling process using the planetary rolling mill has been studied by using finite element method. This rolling is process that makes copper tube by three-roll with mannesmann method. Also, rolling process has started from the cold working and finished to the hot working. This rolling process has more advantage that make reduction of process and cost than existing extrusion. This process includes various and complex process parameters. Each of the process parameters affects forming result. Therefore, all of the process parameters should be considered in copper tube rolling. Rolling process for copper tube was successfully simulated and it should be useful to determine optimal rolling condition.

A Study on the Manufacturing Process for High-finned Tube of Copper Pipe using Roll Forming Method (전조공법을 이용한 동관의 하이핀 튜브 제조 공정에 대한 연구)

  • Kim, Tae-Gyu
    • Korean Journal of Materials Research
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    • v.16 no.2
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    • pp.111-115
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    • 2006
  • High-finned tubes have good thermal conductivity and have better cooling efficiency than plain tubes or low-fined tubes due to bigger air contact area. During high-fined tubes are manufactured by roll forming, the main technique is illustrated to optimizing primary material(copper pipe), optimized die matrix designing technique for roll forming, control manufacturing speed to develop productivity etc. In this study, a roll forming system was developed in oder to produce high-finned tube. Also a multi-step roll forming die was designed & built to produce high-finned tube that has over 10 mm fin height. And then, roll forming test using copper pipe was performed to produce high-finned tube. Roll forming process for producing highfinned tube was optimized by analyzing and adjusting misrostructure, hardness, and surface roughness of roll formed high-fined tube.

An Analysis of the Thermal Performance of the Glass Evacuated Tube Solar Collector (진공관형 태양열 집열기의 열성능 해석)

  • Kim, Y.;Seo, T.B.;Kang, Y.H.
    • Journal of the Korean Solar Energy Society
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    • v.23 no.2
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    • pp.43-49
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    • 2003
  • The thermal performance of the glass evacuated tube solar collector is numerically investigated. The glass evacuated tube solar collector consists of a two-layed glass tube, a copper tube, and the working fluid. The length and the diameter of the glass tube are 1,200mm and 38mm, respectively. The diameter, thickness, and length of the copper tube and the flow rate of air are considered as the important design and operating parameters of the collector. The effect of these parameters on the thermal performance of the collector are investigated. The results show that as the diameter, the thickness, and the length of the copper tube increase and the flow rate of the air decreases, the thermal performance and the outlet mean temperature increase.

Inhibition of Pitting Corrosion of Copper Tubes in Wet Sprinkler Systems by Sodium Sulfite (아황산나트륨을 이용한 스프링클러 동배관 공식 부식 방지)

  • Suh, Sang Hee;Suh, Youngjoon;Kwon, HyukSang
    • Corrosion Science and Technology
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    • v.16 no.5
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    • pp.265-272
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    • 2017
  • Inhibition of pitting corrosion of the copper sprinkler tubes by removing dissolved oxygen in water with sodium sulfite was studied on the wet sprinkler systems operated in 258 household sites. First, air in the sprinkler tubing was removed by vacuum pumping. The tube was then filled with sodium sulfite dissolved in water. Sodium sulfite was very effective in maintaining a very low dissolved oxygen concentration in water in the sprinkler tube for the observation period of six months. Water leakage from the copper sprinkler tube was reduced significantly by using sodium sulfite. Both pitting corrosion process and pitting corrosion inhibition mechanism were investigated by examining microscopical and structural aspects of corrosion pits formed in failed copper sprinkler tube. Pitting corrosion was caused by pressurized air as well as sediments such as sand particles in copper tubes through oxygen concentration cells. It was confirmed microscopically that growth of corrosion pits was stopped by reducing dissolved oxygen concentration to a very level by using sodium sulfite.

CFCs 조사를 위한 지하수 시료채취방법 비교 및 평가

  • 고동찬;이대하;성현정;강철희;고경석
    • Proceedings of the Korean Society of Soil and Groundwater Environment Conference
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    • 2002.09a
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    • pp.21-23
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    • 2002
  • Two sampling methods for chlorofluorocarbons(CFCs) in groundwater were compared and assessed with groundwater samples in Jeju Island. CFCs concentrations from copper tube method were widely variable among triplicates and higher than those from flame-sealed glass ampule method. For the copper tube method, this is aggravated by rubber packings in the faucet of discharge line of wells, which was removed for the glass ampule method. The poor reproducibility and apparent contamination of results by copper tube method is due to the improper sealing of copper tubes and materials in water discharge line. This suggests that it is more difficult to achieve complete isolation from the atmosphere in the copper tube method and that materials that could release CFCs should be avoided along the sampling flow lines. It seems that the flame-sealed glass ampule method is more relevant for groundwater sampling for CFCs though it requires more complicated equipments and procedures.

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Microstructure and Mechanical Properties of CNT/Al Composite Fabricated by a Powder-in-Sheath Rolling Method utilizing Copper Tube as a Sheath (구리튜브를 피복재로 이용한 분말시스압연법에 의해 제조된 CNT/Al 복합재료의 미세조직 및 기계적 특성)

  • Lee, Seong-Hee
    • Journal of Powder Materials
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    • v.21 no.5
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    • pp.343-348
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    • 2014
  • A powder-in-sheath rolling (PSR) process utilizing a copper alloy tube was applied to a fabrication of a multi-walled carbon nanotube (CNT) reinforced aluminum matrix composite. A copper tube with an outer diameter of 30 mm and a wall thickness of 2 mm was used as a sheath material. A mixture of pure aluminum powders and CNTs with the volume contents of 1, 3, 5 vol% was filled in the tube by tap filling and then processed to 93.3% height reduction by a rolling mill. The relative density of the CNT/Al composite fabricated by the PSR decreased slightly with increasing of CNTs content, but showed high value more than 98%. The average hardness of the 5%CNT/Al composite increased more than 3 times, compared to that of unreinforced pure Al powder compaction. The hardness of the CNT/Al composites was some higher than that of the composites fabricated by PSR using SUS304 tube. Therefore, it is concluded that the type of tube affects largely on the mechanical properties of the CNT/Al composites in the PSR process.