• Title/Summary/Keyword: contact stress analysis

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Finite Element Analysis of Subsurface Multiple Horizontal Cracks Propagation in a Half-space Due to Sliding Contact (유한요소법을 이용한 미끄럼 접촉시 내부 복수 수평균열 전파해석)

  • 이상윤;김석삼;권영두
    • Tribology and Lubricants
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    • v.16 no.5
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    • pp.373-380
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    • 2000
  • Finite element analysis is performed on the subsurface crack propagation in brittle materials due to sliding contact. The sliding contact is simulated by a rigid asperity moving across the surface of an elastic half-surface containing single and multiple cracks. The single crack, coplanar cracks and parallel cracks are modeled to investigate the interaction effects on the crack growth in contact fatigue. The crack location is fixed and the friction coefficients between asperity and half-space are varied to analyze the effect of surface friction on stress intensity factor for horizontal cracks. The crack propagation direction is predicted based on the maximum range of shear and tensile stress intensity factors. With a coplanar crack, the stress intensity factor was increased. However, with a parallel crack, the stress intensity factor was decreased. These results indicate that the interaction of a coplanar crack increases fatigue crack propagation, whereas that of a parallel crack decreases it.

Elastic-plastic Contact Stress Analysis of CRT Glass Bulb (CRT 글래스 벌브의 탄소성 접촉 응력 해석)

  • Kang, Dae Jin;Shin, Woon Seo;Song, Chang Seop
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.2
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    • pp.145-151
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    • 1997
  • In this paper, we discuss the cathode ray tube(CRT) glass bulb stress and sagging recovery by the contact band pressure using finite element method. We analyzed the band pressure and stress using contact element method between band and bulb before and after banding process which was conducted to decrease the stress concentration using finite element method, and calculated sagging recovery. The analysis results were confirmed by experiments using strain gauge and sagging recovery test apparatus.

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Analysis of material dependency in an elastic - plastic contact models using contact mechanics approach

  • Gandhi, V.C. Sathish;Kumaravelan, R.;Ramesh, S.;Sriram, K.
    • Structural Engineering and Mechanics
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    • v.53 no.5
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    • pp.1051-1066
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    • 2015
  • The study aims on the effect of material dependency in elastic- plastic contact models by contact analysis of sphere and flat contact model and wheel rail contact model by considering the material properties without friction. The various materials are selected for the analysis based on Young's modulus and yield strength ratio (E/Y). The simulation software 'ANSYS' is employed for this study. The sphere and flat contact model is considered as a flattening model, the stress and strain for different materials are estimated. The simulation of wheel-rail contact model is also performed and the results are compared with the flattening model. The comparative study has also been extended for finding out the mean contact pressure for different materials the E/Y values between 150 and 660. The results show that the elastic-plastic contact analysis for materials up to E/Y=296.6 is depend on the nature of material properties and also for this material the mean contact pressure to yield strength reaches 2.65.

Stress Analysis of the Prestressed Dies by Using FEM (유한요소법을 이용한 예압된 금형의 응력해석)

  • Yeo, Hong-Tae;Choi, Young;Hur, Kwan-Do
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.6
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    • pp.114-122
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    • 1999
  • By using the FEM, a method for the stress analysis of the presented dies has been proposed. In this method, FEM and Lame equation are used for the analysis of the die insert and the stress ring, respectively. The proposed method includes the calculation of the contact pressure between the die insert and the stress ring. To show the validity, the proposed method has been applied to the simple test problem. The results of the stress analysis have been compared with the results of ANSYS, a commercial FE-code. Cold extrusion has been simulated by using the rigid-plastic FEM and the results of the deformation analysis have been used as the input of the die structure analysis. The stress states of the prestressed extrusion die have been obtained. The stress analysis of the die insert with stress rings has also been performed during extrusion.

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Stress Analysis of the S-CVT using Finite Element Method (FEM을 이용한 구체무단변속기의 응력해석)

  • Kim, J.Y.
    • Journal of Power System Engineering
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    • v.12 no.2
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    • pp.41-47
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    • 2008
  • This article deals with the stress analysis of the friction drive, which transmits the power via the rolling resistance on the contract area between the two rotating bodies. On the contact area, friction drives are normally involved with shear stress due to the transmitted force, as well as normal stress. Thus the stress analysis including the shear stress is necessary for the design of the friction drive. Hertzian results can be used to estimate the normal stress distribution and elastic deflection of the contact area, although the shear stress distribution is not well defined. In order to investigate the shear stress distribution and its effects in a friction drive, we have performed the stress analysis of the spherical continuously variable transmission(CVT) using finite element method. The spherical CVT is one of friction drives, which is used in small power applications. The numerical results show that the normal stress distribution is not affected by the transmitted shear force, and the maximal shear stress is increased in small amount along with the shear force.

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Finite Element Analysis of Subsurface Crack Propagation in Half-space Due to Sliding Contact (유한요소법을 이용한 미끄럼 접촉시의 반무한체 내의 수평균열 전파해석)

  • 이상윤;김석삼
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.297-302
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    • 1999
  • Finite element analysis is peformed about the crack propagation in half-space due to sliding contact. The analysis is based on linear elastic fracture mechanics and stress intensity factor concept. The crack location is fixed and the friction coefficient between asperity and half-space is varied to analyze the effect of surface friction on stress Intensity factor for horizontal crack. The crack propagation direction is predicted based on the maximum range of shear and tensile stress intensity factor.

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Analysis of the Reduction Gear in Electric Agricultural Vehicle

  • Choi, Won-Sik;Kwon, Soon-Goo
    • Journal of the Korean Society of Industry Convergence
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    • v.21 no.4
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    • pp.159-165
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    • 2018
  • In electric agricultural machine a reduction gear is needed to convert the high speed rotation motion generated by DC motor to lower speed rotation motion used by the vehicle. The reduction gear consists of several spur gears. Spur gears are the most easily visualized gears that transmit motion between two parallel shafts and easy to produce. The modelling and simulation of spur gears in DC motor reduction gear is important to predict the actual motion behaviour. A pair of spur gear tooth in action is generally subjected to two types of cyclic stress: contact stress and bending stress. The stress may not attain their maximum values at the same point of contact fatigue. These types of failure can be minimized by analysis of the problem during the design stage and creating proper tooth surface profile with proper manufacturing methods. To improve its life expectation in this study modal and stress analysis of reduction gear is simulated using ANSYS workbench based on finite element method (FEM). The modal analysis was done to understand reduction gear deformation behaviour when vibration occurs. FEM static stress analysis is also simulated on reduction gear to simulate the gear teeth bending stress and contact stress behaviour.

A Stress Analysis on the Involute-Circular Arc Composite Tooth Profile Gear (인벌류우트-圓弧 合成齒形기어의 應力解析)

  • 탁계래;최상훈;윤갑영
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.2
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    • pp.198-204
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    • 1987
  • In a new involute-circular arc tooth profile which is composed of an involute curve in the vicinity of pitch point, a circular arc in the addendum part, and a curve in the dedendum part which is generated by the circular arc profile of mating gear tooth profile, the tooth contact stress is calculated analytically and the root fillet stress is calculated by the finite element analysis. The root fillet stress and the Hertzian contact stress of composite tooth profile gear are decreased with increasing the pressure angle and with decreasing the radius of circular arc and unwound angle. Compared with the standard involute gear, the root fillet stress is decreased by 2-15% and the Hertizian contact stress is decreased by 6-24%.

A Strength Analysis of Rack and Pinion of Steering Gear Assay using a Commercial Finite Element Program (상용 유한 요소 프로그램을 이용한 차량 조향 장치의 랙과 피니언의 강도 해석)

  • Sung, Kee-Woong;Lim, Jang-Keum
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.6
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    • pp.97-103
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    • 2008
  • In general, the strength of gears is calculated using the formula of AGMA or JGMA. But these formula can not be applied directly to the strength calculation of the rack and pinion of steering gear assay, because of complex tooth and contact shapes. So Lewis bending stress and Hertzian contact stress formula are generally used for the design of rack and pinion of steering gear assay. But these formula do not also give the exact stress of rack and pinion. In this paper, comparing the finite element analysis results and the experimentally measured values, it is shown that the finite element modeling technique of the rack and pinion of steering assay is reasonable.

Stress Analysis of a Layered Semi-infinite Solid Subjected to Contact Loading Using a Fourier Integral (층이 있는 반무한체의 접촉하중에 의한 응력을 푸리에 적분을 이용한 해석)

  • 안유민;박상신
    • Tribology and Lubricants
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    • v.17 no.5
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    • pp.373-379
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    • 2001
  • The problem of interest is formulating elastic contact problem of a layered semi-infinite solid in terms of Fourier integral. The plane strain problem is considered for a solid composed of homogeneous isotropic two layers with different mechanical properties. General solutions for the subsurface stress and deformation field of frictionless elastic bodies under normal loading using of Fourier transformation technique are obtained. The numerical results for the stress distribution of coated solid for some particular cases are given.