• Title/Summary/Keyword: contact problem

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Wear Resistance Evaluation of Contact Tip according to Flux Cored Wire (플럭스 코어드 와이어에 따른 용접 중 콘택트 팁 내마모성 평가)

  • Kim, Dong-Yoon;Hwang, In-Sung;Kim, Dong-Cheol;Kang, Moon-Jin
    • Journal of Welding and Joining
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    • v.31 no.4
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    • pp.42-46
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    • 2013
  • The contact tip for flux cored arc welding has important functions to transmit the welding current to the wire and to guide the wire to molten pool. A damaged contact tip causes a productivity reduction and a welding quality problem. In this study, the welding experiments for the wear resistance of contact tip regarding flux cored wire types were performed. With two fold type and a seamless type flux cored wires, the wear rates of contact tips were compared. In addition, the wear rate was checked according to the contact tip position.

Detection of Damages in Concrete Structures Using Non-Contact Air-Coupled Sensing Methods

  • Shin, Sung-Woo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.3
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    • pp.282-289
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    • 2010
  • Most nondestructive testing techniques require good contact between the sensor and tested concrete surface to obtain reliable data. But the surface preparation is often very time and labor consuming due to the rough surface or limited access of concrete structures. One approach to speed up the data collection process is to eliminate the need for physical contact between the sensor and tested structure. Non-contact air-coupled sensing technique can be a good solution to this problem. An obvious advantage of the non-contact air-coupled sensing technique is which can greatly speed up the data collection in field and thus the damage detection process can be completed very rapidly. In this article, recent developments in non-contact air-coupled sensing technique for rapid detection of damages in concrete structures are summarized to evoke interest, discussion and further developments on this technique to a NDT research community in Korea. It is worth noting that the works in this article have been published in the types of thesis, proceedings, and journals. All published sources are cited in the text and listed in reference.

Finite motion analysis for multifingered robotic hand considering sliding effects

  • Chong, Nak-Young;Choi, Donghoon;Suh, Il-Hong
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10b
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    • pp.370-375
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    • 1992
  • An algorithm for the notion planning of the robotic hand is proposed to generate finite displacements and changes in orientation of objects by considering sliding effects between the fingertips and the object at contact points. Specifically, an optimization problem is firstly solved to find minimum contact forces and minimum joint velocities to impart a desired motion to the object at each time step. Then the instantaneous relative velocity at the contact point is found by determining velocities of the fingertip and the velocity of the object at the contact point. Finally time derivatives of the surface variables and contact angle of the fingertip and the object at the present time step is computed using the Montana's contact equation to find the contact parameters of the fingertip and the object at the next time step. To show the validity of the proposed algorithm, a numerical example is illustrated by employing the robotic hand manipulating a sphere with three fingers each of which has four joints.

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Stress Analysis of Epitrochoidal Gerotor for Hydraulic Motor (유압 모터용 에피트로코이드 제로터의 응력해석)

  • Kim, Du-In;Choe, Dong-Hun;An, Hyo-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.4 s.175
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    • pp.963-971
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    • 2000
  • Gerotor is a planar mechanism consisting of a rotor and lobes which form a closed space, namely a chamber. As active contact points between a rotor and lobes are subjected to very high contact stresses, wear in one or both of the rotor and lobe cannot be avoided. Therefore, in the design of Gerotor used in hydraulic motors a compromise between high torque output and contact stress is of great importance and a thorough analysis of design parameters should be conducted to achieve this compromise. In this study, a contact point is modelled as a linear spring in consideration of equivalent curvature to analyze the contact stress. As the contact stress calculation in this problem is a statically indeterminate type, a numerical iterative scheme has been adopted to obtain the solution. To fully understand the influence of design parameters on the contact stress, the relationship between pressure force, equivalent curvature, contact force and contact stress are analyzed. It is shown that the equivalent curvature of the contact point is a dominant factor that affects the maximum contact stress.

A study on contact analysis and optimum support design using commercial analysis software (상용 해석 소프트웨어를 이용한 접촉문제의 효과적 해석 및 최적 지지점 설계)

  • Won June-Ho;Choi Joo-Ho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.19 no.1 s.71
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    • pp.47-54
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    • 2006
  • In this study, an optimum support design problem is considered to minimize displacement of stacked plates under self weight condition. During the displacement analysis, several kinds of contact arise between the plates themselves and support bar. These can be easily considered if commercial analysis software, which provides capability to solve the contact problem, is used. It is found, however, that the computing time is extraordinarily long due possibly to the generality of the software and also to the ignorance of the control parameters used in the software. In this paper, the contact condition is imposed directly by the authors, while the software is used only to solve the ordinary displacement analysis problem. In this way, the computing time is decreased remarkably by more than 30 times, while yielding the same accurate results. Optimization is conducted based on this efficient analysis method to find minimum number of supporting bars using the response surface algorithm.

Three-Dimensional Steady-state Rolling Contact Analysis using Finite Element Method (3차원 유한요소법을 이용한 정상상태의 구름접촉해석)

  • Lee, Dong-Hyong;Seo, Jung-Won;Kwon, Seok-Jin;Ham, Young-Sam
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.5
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    • pp.565-571
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    • 2011
  • Because most fatigue cracks in wheel and rail take place by rolling contact of wheel and rail in railroad industry, it is critical to understand the rolling contact phenomena, especially for the three-dimensional situation. This paper presents an approach to steady-state rolling contact problem of three-dimensional contact bodies, with or without tangential force, based on the finite element method. The steady-state conditions are controlled by the applied relative slip and tangential force. The three-dimensional distribution of tangential traction and contact stresses on the contact surface are investigated. Results show that the distribution of tangential traction and contact stresses on the contact surface varies rapidly as a result of the variation of stick-slip region. The tangential traction is very close in form to Carter's distribution.

A Study on the Reduction the Thermal Contact Resistances at the Interface Between a Porous Metal Wick and Solid Heating Plate for a Circular Plate LHP (원판형 LHP 증발부의 소결 금속 윅에서의 접촉 저항에 관한 연구)

  • Jo, Jung-Rae;Choi, Jee-Hoon;Sung, Byung-Ho;Ki, Jae-Hyung;Ryoo, Seong-Ryoul;Kim, Chul-Ju
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2357-2362
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    • 2008
  • LHP is different from a conventional heat pipes in design and heat and fluid flow passages. The situations of the former is much complex than the latter. In LHPs, evaporation occurs at the contact interface between the heating plate and the porous wick, so some micro channels machined at the contact interface serve to let the vapor flow out of the evaporator. This complexity of contact geometry was known to cause a high resistance to heat flow. The present work was to study the problem of heat passage across the contact surface for LHPs and determine those values contact resistance. For two cases of contact structures, the thermal contact resistances were examined experimentally, one being obtained through mechanical contact under pressure and the other through sintered bonding. Nickel powder wick and copper plate were used for specimens. The result showed that a substantial reduction of contact resistance of an order of degree could be obtainable by sintered bonding.

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The Thermal Analysis of Brake Disc using the Solid Model and 2D Coupled Model (솔리드모델과 2D 연성모델을 사용한 브레이크 디스크의 열해석)

  • 강상욱;김창진;이대희;김흥섭
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.6
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    • pp.93-100
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    • 2003
  • This paper describes the thermoelastic instability arising from friction heat generation in braking and proposes the finite element methods to predict the variation of temperature and thermal deformation. In a conventional disc brake analysis, heat generation is only related with wheel speed and friction material and the interface pressure between disc and pad is assumed constant. But under dynamic braking conditions, the frictional heat causes the thermoelastic distortion that leads to more concentrated contact pressure distribution and hence more and more non-uniform temperature. In this paper, to complete the solution of the thermomechanically coupled problem, the linear relation model between pressure and temperature is proposed and demonstrated in examples of a simple two dimensional contact problem. And the two dimensional model has been extended to an annular three dimensional disc model in order to consider more realistic geometry and to provide a more accurate critical speed for automotive brake systems.

Deformation Characteristics of Gear System with a Profile Shift Coefficient Preserving Center Distance (중심 거리 불변의 전위 계수를 적용한 기어 시스템의 변형 특성 해석)

  • Park, Su-Jin;Yoo, Wan-Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.1
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    • pp.194-199
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    • 2003
  • In this paper, elastic deformations of several gear teeth are analyzed. The contact between a gear and pinion is modeled as a contact problem. The deformation overlap, which is defined as the interference due to deformation of gear teeth, is defined to represent the deformation characteristics of profile shifted spur sear system. The calculated deformation overlap shows teeth interference in the deformed state of a Rear system.

Local A Posteriori Error Estimates for Obstacle Contact Problems (장애물 접촉문제에서의 지역 A Posteriori 오차계산)

  • 이춘열
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.5
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    • pp.120-127
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    • 1998
  • Differential inequalities occurring in problems of obstacle contact problems are recast into variational inequalities and analyzed by finite element methods. A new a posteriori error estimator, which is essential in adaptive finite element method, is introduced to capture the errors in finite element approximations of these variational inequalities. In order to construct a posteriori error estimates, saddle point problems are introduced using Lagrange parameters and upper bounds are provided. The global upper bound is localized by a special mixed formulation, which leads to upper bounds of the element errors. A numerical experiment is performed on an obstacle contact problem to check the effectivity index both in a local and a global sense.

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