• Title/Summary/Keyword: contact - friction

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An Investigation into the effect of friction in the split hopkinson pressure bar (SHPB) test by numerical experiments (수치해석을 이용한 SHPB 시험의 마찰영향 분석)

  • Cha, Sung-Hoon;Shin, Myoung-Soo;Shin, Hyun-Ho;Kim, Jong-Bong
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.204-209
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    • 2008
  • The interest in the mechanical behavior of materials at high strain rates has increased in recent years, and by now it is well known that mechanical properties can be strongly influenced by the speed of applied load. The split Hopkinson pressure bar (SHPB) has been widely used to determine mechanical properties of materials at high loading rates. However, to ensure test reliability, measurement error source must be accounted for and eliminated. During experiment, the specimens were located between the incident and the transmit bar. The presence of contact frictions between the test bars and specimen may cause errors. In this work, numerical experiments were carried out to investigate the effect of friction on test results. In SHPB test, the measured stress by the transmitted bar is assumed to be flow stress of the test specimen. Through the numerical experiments, however, it is shown that the measured stress by the transmit bar is axial stress components. When, the contact surface is frictionless, the flow stress and the axial stress of the specimen are about the same. When the contact surface is not frictionless, however, the flow stress and the axial stress are not the same anymore. Therefore, the measured stress by the transmitted bar is not flow stress. The effect of friction on the difference between flow stress and axial stress is investigated.

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Rack Force Estimation Method using a Tire Mesh Model (TIRE MESH 모델을 활용한 랙추력 추정법 개발)

  • Kim, Minjun;Chang, Sehyun;Lee, Byungrim;Park, Youngdae;Cho, Hyunseok
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.3
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    • pp.130-135
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    • 2014
  • In this paper, a new estimation method is proposed to calculate steering rack axial force using a 3 dimensional tire mesh model when a car is standing on the road. This model is established by considering changes of camber angle and contact patch between the tires and the ground according to steering angle. The steering rack bar axial force is estimated based on the static equilibrium equations of forces and moments. A tire friction force is supposed to act on the center point of the contact patch, and the proportional coefficient of friction depending on contact patch is suggested. Using the proposed estimation method, rack axial force sensitivity analysis is evaluated according to changes of suspension geometry. Then optimal motor power of Motor Driven Power Steering(MDPS) is evaluated using suggested rack forces.

A Study on Gerotor Design with Optimum Tip Clearance for Low Speed High Torque Gerotor Hydraulic Motor (저속 고토오크 제로터 유압모터의 최적 이 끝 틈새를 갖는 제로터 설계 연구)

  • Seo, J.S.;Chung, H.S.;Jeong, H.M.
    • Journal of Power System Engineering
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    • v.10 no.4
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    • pp.119-126
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    • 2006
  • Gerotor hydraulic motor is widely used in hydraulic systems due to its low speed, high torque output and compactness in rotational direct driving of a heavy weight. Gerotor is a Planar mechanism consisted of a pair of rotor and circular teeth of stator assembly which forms a closed space, so called a chamber. The motion of rotor relative to the circular tooth is produced by the pressure difference of hydraulic operating fluid between the adjacent chamber. As all active contact points of rotor and circular teeth are subjected to very high sliding friction, a reduction in the performance of the gerotor hydraulic motor can not be avoided. Therefore, the core design parameters of gerotor profile used in hydraulic motors is to minimize a friction force by high contact stresses. The analytical design method of gerotor profile, based on envelope of a family of curves, is proposed. In this study, the influence of the tip clearances on three critical contact points between rotor and circular teeth of stator assembly has been explored by experimental data in this paper. At the same time a improvement method to reduce the friction force is proposed and the tip clearances on three critical points for getting an optimum gerotor profile are also analyzed.

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Lubrication Characteristics of Condensed Water Molecules at Solid Surface through Molecular Simulation (고체표면에 응축된 물 분자의 윤활특성에 대한 분자시뮬레이션 연구)

  • Kim, Hyun-Joon
    • Tribology and Lubricants
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    • v.37 no.5
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    • pp.195-202
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    • 2021
  • This paper presents a numerical analysis of the lubrication characteristics of condensed water molecules on a solid surface by conducting molecular dynamics simulations. We examine two models consisting of a simple hexahedral substrate with and without water molecules to reveal the lubrication mechanism of mono-layered water molecules. We perform a sliding simulation by contacting and translating a single asperity on the substrate under various normal loads. During the simulation, we measure the friction coefficient and atomic stress. When water molecules were interleaved between solid surfaces, atomic stress exerted on individual atom and friction coefficient were smaller than those of model without water molecule. Particularly, at a low load, the efficacy of water molecules in the reduction of atomic stress and friction is remarkable. Conversely, at high loads, water molecules rarely lubricate solid surfaces and fail to effectively distribute the contact stress. We found a critical condition in which the lubrication regime changes and beyond the condition, significant plastic deformation was created. Consequently, we deduce that water molecules can distribute and reduce contact stress within a certain condition. The reduced contact stress prevents plastic deformation of the substrate and thus diminishes the mechanical interlocking between the asperity and the substrate.

Dependence of Sliding Friction Properties on the Angle of Laser Surface Texturing for a Grooved Crosshatch Pattern Under Grease Lubrication (그리스 윤활하에서 레이저 표면 텍스쳐링된 그루브 빗살무늬 패턴의 사잇각에 따른 미끄럼 마찰특성 평가)

  • Kong, Minseon;Chae, Younghun
    • Tribology and Lubricants
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    • v.38 no.6
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    • pp.261-266
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    • 2022
  • Notably, laser surface patterning facilitates tribological applications under lubricated sliding contacts. Consequently, a special pattern that can reduce the coefficient of friction under contact is considered necessary for improved machine efficiency. However, inappropriate pattern designs produce higher friction coefficients and cannot reduce friction. In this study, we use cast iron pins as specimens to investigate their friction and wear characteristics. Moreover, we experimentally investigate the correlation between the friction reduction effect and the design of groove crosshatch patterns fabricated with various angles and widths. We conduct a friction test using a pin-on-disc type tribometer under grease lubrication to study the friction reduction effect of the specimens, and we observe that the average coefficient of friction changes with the crosshatch angle and width. The experiment reveals that grooved crosshatch specimens with a crosshatch angle of 135°maximize friction reduction. The coefficient of friction of the groove specimens with a width of 120 ㎛ is lower than that of the specimens with a width of 200?. The friction reduction effect of the width of the groove is attributed to the density of the groove pattern. Thus, grooved crosshatch patterns can be designed to maximize friction reduction, and the friction property of a grooved crosshatch pattern is found to be related to its width and angle.

VARIATIONAL ANALYSIS OF AN ELECTRO-VISCOELASTIC CONTACT PROBLEM WITH FRICTION AND ADHESION

  • CHOUGUI, NADHIR;DRABLA, SALAH;HEMICI, NACERDINNE
    • Journal of the Korean Mathematical Society
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    • v.53 no.1
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    • pp.161-185
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    • 2016
  • We consider a mathematical model which describes the quasistatic frictional contact between a piezoelectric body and an electrically conductive obstacle, the so-called foundation. A nonlinear electro-viscoelastic constitutive law is used to model the piezoelectric material. Contact is described with Signorini's conditions and a version of Coulomb's law of dry friction in which the adhesion of contact surfaces is taken into account. The evolution of the bonding field is described by a first order differential equation. We derive a variational formulation for the model, in the form of a system for the displacements, the electric potential and the adhesion. Under a smallness assumption which involves only the electrical data of the problem, we prove the existence of a unique weak solution of the model. The proof is based on arguments of time-dependent quasi-variational inequalities, differential equations and Banach's fixed point theorem.

On the Relationship between Material Removal and Interfacial Properties at Particulate Abrasive Machining Process (연마가공에서의 접촉계면 특성과 재료제거율간의 관계에 대한 연구)

  • Sung, In-Ha
    • Tribology and Lubricants
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    • v.25 no.6
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    • pp.404-408
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    • 2009
  • In this paper, the relationship between the material removal rate and the interfacial mechanical properties at particle-surface contact situation, which can be seen in an abrasive machining process using micro/nano-sized particles, was discussed. Friction and stiffnesses were measured experimentally on an atomic force microscope (AFM) by using colloidal probes which have a silica colloid particle in place of tip to simulate a particle-flat surface contact in an abrasive machining process. From the experimental investigation and theoretical contact analysis, the interfacial contact properties such as lateral stiffness of contact, friction, the material removal rate were presented with respect to some of material surfaces and the relationship between the properties as well.

J-integral for subsurface crack in circular plate with inner hole under rolling and sliding contact (구름 및 미끄럼 접촉하의 중공원판의 표면하층균열에 대한 J-적분)

  • Lee, Kang-Yong;Kim, June-Yeop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.7
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    • pp.1149-1155
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    • 1997
  • J-integral for a subsurface horizontal crack in a circular plate with an inner hole under rolling line contact is evaluated according to loading positions with various load conditions, crack length and crack location. Two-dimensional crack is modeled, and the relation between Tresca stress for uncracked model and J-integral is discussed. The loading location which gives the maximum J-integral depends on load condition and crack location, and the presence of friction force increases Tresca stress and J-integral near the surface. Regardless of friction force, crack location that gives maximum J-integral is the same as that of maximum Tresca stress in an uncracked model, and the value of J-integral is propotional to crack length. It is also showed that the variation of an inner radius of a disk does not effect J-integral value.

Motion Analysis of Objects Carried by Multiple Cooperating Manipulators with Frictional Contacts

  • Lee, Ji-Hong;Lee, Won-Hee
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1424-1429
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    • 2004
  • In this paper a mathematical framework for deriving acceleration bounds from given joint torque limits of multiple cooperating robots are described. Especially when the different frictional contacts for every contact are assumed and the torque limits are given in 2-norm sense, we show that the resultant geometrical configuration for the acceleration is composed of corresponding parts of ellipsoids. Since the frictional forces at the contacts are proportional to the normal squeezing forces, the key points of the work includes how to determine internal forces exerted by each robot in order not to cause slip at the contacts while the object is carried by external forces. A set of examples composed of two robot systems are shown with point-contact-with-friction model and insufficient or proper degree of freedom robots.

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The Thermal Analysis of Brake Disc using the Solid Model and 2D Coupled Model (솔리드모델과 2D 연성모델을 사용한 브레이크 디스크의 열해석)

  • 강상욱;김창진;이대희;김흥섭
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.6
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    • pp.93-100
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    • 2003
  • This paper describes the thermoelastic instability arising from friction heat generation in braking and proposes the finite element methods to predict the variation of temperature and thermal deformation. In a conventional disc brake analysis, heat generation is only related with wheel speed and friction material and the interface pressure between disc and pad is assumed constant. But under dynamic braking conditions, the frictional heat causes the thermoelastic distortion that leads to more concentrated contact pressure distribution and hence more and more non-uniform temperature. In this paper, to complete the solution of the thermomechanically coupled problem, the linear relation model between pressure and temperature is proposed and demonstrated in examples of a simple two dimensional contact problem. And the two dimensional model has been extended to an annular three dimensional disc model in order to consider more realistic geometry and to provide a more accurate critical speed for automotive brake systems.