• 제목/요약/키워드: concrete pumping

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State of the Art on Prediction of Concrete Pumping

  • Kwon, Seung Hee;Jang, Kyong Pil;Kim, Jae Hong;Shah, Surendra P.
    • International Journal of Concrete Structures and Materials
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    • 제10권sup3호
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    • pp.75-85
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    • 2016
  • Large scale constructions needs to estimate a possibility for pumping concrete. In this paper, the state of the art on prediction of concrete pumping including analytical and experimental works is presented. The existing methods to measure the rheological properties of slip layer (or called lubricating layer) are first introduced. Second, based on the rheological properties of slip layer and parent concrete, models to predict concrete pumping (flow rate, pumping pressure, and pumpable distance) are explained. Third, influencing factors on concrete pumping are discussed with the test results of various concrete mixes. Finally, future need for research on concrete pumping is suggested.

Transition Analysis of Friction Factor According to Pumping Pressure in Pumping Test Using High Strength Concrete for High-rise Buildings

  • Kwon, Hae-Won;Kim, Young-Su
    • 한국건축시공학회지
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    • 제13권4호
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    • pp.400-406
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    • 2013
  • In high-rise buildings, high-strength concrete is widely used to reduce the section of structure members under axial load. Also, the price increase of materials is very important item in the high-rise buildings. Especially, concrete used high-pressure pump due to consecutive structural assembly. Unlike slump type of ordinary concrete, high strength concrete has different properties of concrete pumping due to viscosity. However, there have been no Korean studies on the pumping properties of high strength concrete. Therefore, this paper measures the friction factor of high strength concrete with changes in the pressure of concrete pumping. We analyzed the trends of the friction factor based on changes in the pressure of concrete pumping, and then calculated the quantity of concrete deposited for each specified concrete strength and location of placement. After comparing these results with the quantity of concrete deposited measured in field, we evaluated the pumping properties of high strength concrete. Through the tests and the review, we attempt to suggest some basic information for the In-Situ application of high strength concrete.

경량골재를 사용한 경량콘크리트의 펌프압송 성능향상에 관한 실험적 연구 (The Experimental Study on improvement the pump sending of the light weight concrete using the light weight aggregate)

  • 박대오;서치호;지석원;이진우;신상태;지석원
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2006년도 춘계학술논문 발표대회 제6권1호
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    • pp.23-26
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    • 2006
  • The study about the concrete to use recently a light weight aggregate, processed actively. And concrete pumping with a high pressure pump has been popularized, the mechanical development, such as high pressure pumps or pipes, is progressing rapidly. Concrete placing by pumping has the advantage of the reduction of the construction period with workability, easiness of work and the increase of placing, but the quality variation of concrete is caused by pumping is seldom considered, including the increase of the pipe length by high-rising and large-sizing, there by the loss of the unit quantity of water, with pumpability or workability deteriorated. In this research, we will compare and analyze before pumping and after pumping samples of ready-mixed light weight concrete. The result of study as follow. The case of a light weight concrete which the low slump is more decrement compared with high slump light weight concrete in after pumping samples. After pumping the water by pressure of a pump was absorbed to the aggregate inside, and it showed an increase of compression strength about $5{\sim}20%$.

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초고층 건축물에서 고강도 콘크리트의 강도 및 압송높이 변화에 따른 펌프 압송 전·후의 물성평가 (Properties of High Strength Concrete before and after Pumping in Response to Strength Level and Pumping Height)

  • 정상운;이홍규;조만기;김규동;한민철;한천구
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2014년도 춘계 학술논문 발표대회
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    • pp.274-275
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    • 2014
  • As the increase amount of high rise building, equipments for high rise building have been extensively studied. However quality problems caused as the pumping of concrete including loss of flowalility, air content and increasing of the temperature. In this study, fundamental performances of the 80 MPa concrete before·after pumping has been tested. Results showed slump flow increased after pumping temperature of concrete also increased after pumping. Results also shown air content all satisfied the target range and compressive strength of concrete increased about 20 % after pumping, All the performances satisfied the standard for 80 MPa.

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고강도콘크리트의 고속펌핑을 위한 압송성평가 및 예측모델에 관한 연구 (Development of Evaluation and Prediction Model for Concrete High Speed Pumping)

  • 김형래;조호규;정웅택
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2012년도 춘계 학술논문 발표대회
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    • pp.201-203
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    • 2012
  • The establishment of the technology for evaluating friction resistance and pipe pressure and the relation of the fluid characteristics and pumpability of concrete is essential for the evaluation of concrete pumping performance for high speed construction of super-tall building. So, this study focuses on quantitative evaluation of concrete fluid characteristics and surface friction resistance under the change of concrete mix proportion and pumping condition. In this study, we measured the rheology of concrete and pipe pressure and surface friction characteristics when pumping. And, relations between the rheology characteristics of concrete and pumping performance was investigated by experiment. As the result of the experiment, high regression between the surface friction and pressure gradient was confirmed. And, prediction model to evaluate the friction resistance coefficient and pipe pressure reduction coefficient was suggested.

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전자기장을 활용한 초고층 건축물 콘크리트 압송기술개발 (Development of concrete pumping technology for construction of high-rise building using electromagnetic field)

  • 김우재;권승희
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2018년도 춘계 학술논문 발표대회
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    • pp.4-5
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    • 2018
  • Recently, high-strength concrete used for shortening the construction time of high-rise building construction, Concrete pumping technology is emerging as the core technology of high-rise buildings. In this paper, we have started to study the use of electromagnetic field as a method to increase the efficiency of the lubricating layer between the inside of the pipe and concrete, which has been established as the most important factor determining the pumping performance. The pumping performance improvement effect of concrete strength was verified and basic research was carried out to utilize it as a method to increase the efficiency of pumping in field application. In the related work, the effect of the electromagnetic field was verified by conducting a mock-up performance evaluation (horizontal 300 m) of the pumping force by the concrete strength.

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초고층 구조물 시공을 위한 고성능 콘크리트의 펌프압송 기술에 관한 실험적 연구 (An Experimental Study on the Concrete Pumping Technology of High Performance Concrete for the High-Rise Building Construction)

  • 김규동;한천구
    • 한국건축시공학회지
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    • 제15권4호
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    • pp.375-381
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    • 2015
  • 본 연구에서는 초고층 구조물 시공시, 적용되는 규격별 고성능 콘크리트의 특성을 평가하고 60MPa의 고성능 콘크리트를 대상으로 높이가 500m부터 575m인 지점까지 압송계측 결과를 근거로 하여 압송성능과 고성능 콘크리트의 유동특성의 상관관계를 분석하였다. 분석 결과, 각 규격별 굳지 않은 콘크리트의 물성과 재령 12시간의 초기강도 및 기준 재령에서의 압축강도 및 탄성계수는 모두 품질기준을 만족함이 확인되었다. 또한, 높이별 최대 압송압력은 약 5% 정도씩 증가하였으며, 시간당 토출량도 최소 $25m^3$를 만족하는 것으로 나타났다. 펌프압송 후 콘크리트의 온도증가와 압송전의 콘크리트 소성점도의 크기에 따라 슬럼프 플로우의 손실이 증가됨을 확인할 수 있었다.

Evaluation of Pumping Characteristics of High Strength Concrete using Continuous Pumping System

  • Kwon, Dae-Hun;Lee, Han-Seung;Jeon, Jun-Young;Jeong, Woong-Taek;Jo, Ho-Kyoo;Kim, Hyung-Rae
    • 한국건축시공학회지
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    • 제11권4호
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    • pp.387-395
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    • 2011
  • In the construction of tall-building, concrete pumping influences the success of the project. In order to establish pumping technology for high speed construction of tall building, study for quantitative evaluation of flow characteristics and pumpability should be conducted. So in this study, the characteristics including the inner pipe pressure, rheological properties of concrete and mortar through the continuous pumping test were evaluated. Then we analyzed the relations between rheological properties and pumpability. In the result of test, there are high correlations between the rheological characteristics which represented by yield stress and plastic viscosity and pressure loss with pipe length. Also, we estimated pressure loss according to conditions of concrete mix and pumping through the evaluation of inner pipe friction.

펌핑 조건에 따른 콘크리트 작업성 변화 실내 평가 방법 제안 (Suggestion of a Evaluation Method for Variation of Concrete Workability According to Pumping Condition through Lab-Scale Test)

  • 이정수;장경필;권승희
    • 한국건설순환자원학회논문집
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    • 제8권4호
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    • pp.413-420
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    • 2020
  • 이 연구에서는 펌핑 후 콘크리트의 작업성 변화를 실내에서 평가하기 위한 새로운 실험 장비를 개발하였다. 이 장비는 실제 펌핑 중 콘크리트가 받는 압력과 전단을 모사할 수 있도록 설계되었다. 실내 실험 장비를 사용한 펌핑 후 콘크리트 작업성 변화 평가 가능성을 검토하기 위하여 실규모 펌핑 실험과 실내 모사 실험을 동시에 수행하였다. 실규모 펌핑 실험에 사용한 콘크리트의 설계기준압축강도는 24, 35, 60MPa이며, 배관의 길이는 130, 304, 518m이다. 펌핑 실험과 동일한 콘크리트를 사용하여 실제 펌핑 조건(압력, 전단, 펌핑 시간)을 고려한 실내 모사 실험을 수행하였다. 실험 전, 실규모 펌핑 실험 후, 실내 모사 실험 후 콘크리트의 작업성(슬럼프 또는 슬럼프 플로)을 측정하였다. 실규모 펌핑 실험과 실내 실험 모두 콘크리트의 작업성이 감소하였으며, 두 실험의 결과가 매우 유사하게 측정되었다.

Prediction of Concrete Pumping Using Various Rheological Models

  • Choi, Myoung Sung;Kim, Young Jin;Kim, Jin Keun
    • International Journal of Concrete Structures and Materials
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    • 제8권4호
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    • pp.269-278
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    • 2014
  • When concrete is being transported through a pipe, the lubrication layer is formed at the interface between concrete and the pipe wall and is the major factor facilitating concrete pumping. A possible mechanism that illustrates to the formation of the layer is the shear-induced particle migration and determining the rheological parameters is a paramount factor to simulate the concrete flow in pipe. In this study, numerical simulations considering various rheological models in the shear-induced particle migration were conducted and compared with 170 m full-scale pumping tests. It was found that the multimodal viscosity model representing concrete as a three-phase suspension consisting of cement paste, sand and gravel can accurately simulate the lubrication layer. Moreover, considering the particle shape effects of concrete constituents with increased intrinsic viscosity can more exactly predict the pipe flow of pumped concrete.