• Title/Summary/Keyword: concrete mix

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A Study on the Possibility of Using Concrete Blocks with Ready Mixed Concrete Sludge (레미콘 슬러지를 활용한 콘크리트블록 활용에 대한 기초 연구)

  • Jung, Jae-Ho
    • Journal of the Korea Institute of Building Construction
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    • v.19 no.4
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    • pp.307-312
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    • 2019
  • Sludge generated in the production of ready-mixed concrete is classified as waste and processed at a high cost. In particular, small and medium-sized ready-mix manufacturer are burdened with such costs, and some companies are illegally processing them. Therefore, the purpose of this study is to suggest a method for recycled remicon sludge as a concrete block composition. When the remicon sludge is simply dried, the residual chemical admixture and ettringitee contained in the sludge are present, so that the compressive strength of the concrete block and the compressive strength after freezing and thawing are largely deteriorated to meet the quality standards of the concrete shore and retaining wall block It was not possible to do. As a method for satisfying the physical performance, it was found that the remicon sludge was calcined at a high temperature of about $900^{\circ}C$. to decompose ettringite and residual chemical admixture and then used it.

Estimating the tensile strength of geopolymer concrete using various machine learning algorithms

  • Danial Fakhri;Hamid Reza Nejati;Arsalan Mahmoodzadeh;Hamid Soltanian;Ehsan Taheri
    • Computers and Concrete
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    • v.33 no.2
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    • pp.175-193
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    • 2024
  • Researchers have embarked on an active investigation into the feasibility of adopting alternative materials as a solution to the mounting environmental and economic challenges associated with traditional concrete-based construction materials, such as reinforced concrete. The examination of concrete's mechanical properties using laboratory methods is a complex, time-consuming, and costly endeavor. Consequently, the need for models that can overcome these drawbacks is urgent. Fortunately, the ever-increasing availability of data has paved the way for the utilization of machine learning methods, which can provide powerful, efficient, and cost-effective models. This study aims to explore the potential of twelve machine learning algorithms in predicting the tensile strength of geopolymer concrete (GPC) under various curing conditions. To fulfill this objective, 221 datasets, comprising tensile strength test results of GPC with diverse mix ratios and curing conditions, were employed. Additionally, a number of unseen datasets were used to assess the overall performance of the machine learning models. Through a comprehensive analysis of statistical indices and a comparison of the models' behavior with laboratory tests, it was determined that nearly all the models exhibited satisfactory potential in estimating the tensile strength of GPC. Nevertheless, the artificial neural networks and support vector regression models demonstrated the highest robustness. Both the laboratory tests and machine learning outcomes revealed that GPC composed of 30% fly ash and 70% ground granulated blast slag, mixed with 14 mol of NaOH, and cured in an oven at 300°F for 28 days exhibited superior tensile strength.

Service life evaluation of HPC with increasing surface chlorides from field data in different sea conditions

  • Jong-Suk Lee;Keun-Hyeok Yang;Yong-Sik Yoon;Jin-Won Nam;Seug-Jun Kwon
    • Advances in concrete construction
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    • v.16 no.3
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    • pp.155-167
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    • 2023
  • The penetrated chloride in concrete has different behavior with mix proportions and local exposure conditions, even in the same environments, so that it is very important to quantify surface chloride contents for durability design. As well known, the surface chloride content which is a key parameter like external loading in structural safety design increases with exposure period. In this study, concrete samples containing OPC (Ordinary Portland Cement), GGBFS (Ground Granulated Blast Furnace Slag), and FA (Fly Ash) had been exposed to submerged, tidal, and splash area for 5 years, then the surface chloride contents changing with exposure period were evaluated. The surface chloride contents were obtained from the chloride profile based on the Fick's 2nd Law, and the regression analysis for them was performed with exponential and square root function. After exposure period of 5 years in submerged and tidal area conditions, the surface chloride content of OPC concrete increased to 6.4 kg/m3 - 7.3 kg/m3, and the surface chloride content of GGBFS concrete was evaluated as 7.3 kg/m3 - 11.5 kg/m3. In the higher replacement ratio of GGBFS, the higher surface chloride contents were evaluated. The surface chloride content in FA concrete showed a range of 6.7 kg/m3 to 9.9 kg/m3, which was the intermediate level of OPC and GGBFS concrete. In the case of splash area, the surface chloride contents in all specimens were from 0.59 kg/m3 to 0.75 kg/m3, which was the lowest of all exposure conditions. Experimental constants available for durability design of chloride ingress were derived through regression analysis over exposure period. In the concrete with GGBFS replacement ratio of 50%, the increase rate of surface chloride contents decreased rapidly as the water to binder ratio increased.

Behavior of self-compacting recycled concrete filled aluminum tubular columns under concentric compressive load

  • Yasin Onuralp Ozkilic;Emrah Madenci;Walid Mansour;I.A. Sharaky;Sabry Fayed
    • Steel and Composite Structures
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    • v.51 no.3
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    • pp.243-260
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    • 2024
  • Thirteen self-compacting recycled concrete filled aluminium tubular (SCRCFAT) columns were tested under concentric compression loads. The effects of the replacement ratio of the recycled concrete aggregate (RCA) and steel fibre (SF) reinforcement on the structural performance of the SCRCFAT columns were studied. A control specimen (C000) was cast with normal concrete without SF to be reference for comparison. Twelve columns were cast using RCA, six columns were cast using concrete incorporating 2% SF while the rest of columns were cast without SF. Failure mode, ductility, ultimate load capacity, axial deformation, ultimate strains, stress-strain response, and stiffness of the SCRCFAT columns were studied. The results showed that, the peak load of tested SCRCFAT columns incorporating 5-100 % RCA without SF reduced by 2.33-11.28 % compared to that of C000. Conversely, the peak load of tested SCRCFAT columns incorporating 5-100% RCA in addition to 2% SF increased by 21.1-40.25%, compared to C000. Consequently, the ultimate axial deformation (Δ) of column C100 (RCA=100% and SF 0%) increased by about 118.9 % compared to C000. The addition of 2% SF to the concrete mix decreased the axial deformation of SCRCFAT columns compared to those cast with 0% SF. Moreover, the stiffness of the columns cast without SF decreased as the RCA % increased. In contrast, the columns stiffness cast with 2% SF increased by 26.28-89.7 % over that of C000. Finally, a theoretical model was proposed to predict the ultimate loads tested SCRCFAT columns and the obtained theoretical results agreed well with the experimental results.

A Study on the Physical Properties of Interlocking Block with the Contents of the Recycled Aggregate (순환골재 혼합비율에 따른 인터로킹 블록의 물리적 특성에 관한 연구)

  • Jeon, Chan-Soo;Song, Tae-Hyeob;Yoon, Sang-Hyuck
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.4
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    • pp.71-78
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    • 2012
  • Recycled aggregates are made from construction wastes, and they have many national and social benefits by saving energy, developing substitute resources, and protecting environment. However, low-quality recycled aggregate with low density and high absorption rate cannot be used for structural concrete aggregate but is used mainly for low added value. Therefore, this study aims to identify the characteristics of the materials of recycled aggregates made after crashing and pulverizing waste concrete. For this, their major physical characteristics of cement content, absolute dry density, absorption rate, etc. were reviewed to make a mix design (draft) for the production of the secondary product and performance evaluation was done on the bending strength, absorption rate, bending strength after freezing and thawing, compressive strength, air-dried gravity, etc. of the test products produced by applying the mix design to compare the results with the quality standards of GR mark. The results of the tests showed that the substitution rate of recycled aggregate increased to 50~90 %, which is of superior quality than the performance standards of GR F 4007. Therefore, it is thought that they can be used for various construction works with certain physical characteristics applicable to the production of secondary concrete products using recycled aggregates.

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The Property Evaluation of the Marine Concrete Structure Constructed in the Period of Japanese Occupancy (YoungDo Bridge) (일제시대 건설된 해양 콘크리트구조물의 물성 평가(영도대교))

  • Park, Dong-Cheon;Ahn, Jae-Cheol
    • Journal of Navigation and Port Research
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    • v.37 no.2
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    • pp.165-171
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    • 2013
  • YoungDo bridge is the first suspension bridge in Busan which experienced several times repair and reinforcement after completion in 1934. The bridge is under demolition for extension and restoration work since 2011. The purpose of this research is to establish data base about modern concrete. The mix design of the concrete is like that cement : fine aggregate : coarse aggregate = 1 : 2 : 4 or 1 : 3 : 6 by the parts. The compressive strength is in the ranges from 50 to 55 MPa and the elastic modulus is in the ranges from 25 to 35 GPa. From the fact that the deviation is less than 10 %, considerably high quality control was conducted in those days. The carbonation depth is 5.92 cm at the bridge post and 14.3 cm at the machine room. That is why ocean environment keeps the high humidity. The diffusion coefficient of chloride ion through the pores in concrete is 1.052e-12 $m^2/s$ from the regression analysis using the experiment data. The water cement ration is estimated at approximately 35 % in case if the concrete using ordinary Portland cement.

Optimization of mix design of micro-concrete for shaking table test

  • Zhou, Ji;Gao, Xin;Liu, Chaofeng
    • Advances in concrete construction
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    • v.13 no.3
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    • pp.215-221
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    • 2022
  • Considering their similar mass densities, an attempt was made to optimize the mix design of micro-concrete that used barite sand as an aggregate by substituting marble powder (5%, 10%, 20%, 30%, 40%, 50%, 70%), clay brick powder (30%, 50%, 70%), and fly ash (30%, 50%, 70%) for the concrete (by mass) to form specimens for shaking table tests. The test results showed that for these three groups of materials, the substitutions had little effect on the density. The barite sand played a decisive role in the density, and the overall density of the specimens reached approximately 2.9 g/cm3. The compressive strength and elastic modulus decreased with an increase in the substitution rates for the three types of materials. Among them, the 28 day compressive strength values of the 40% and 50% marble powder groups were 11.73 MPa and 8.33 MPa, respectively, which were 58.7% and 70.7% lower than the control group, respectively. Their elastic modulus values were 1.33×104 MPa and 1.42×104 MPa, respectively, which were 39.1% and 35% lower than those of the control group, respectively. The 28 day compressive strength values of the 50% and 70% clay brick powder groups were 13.13 MPa and 5.8 MPa, respectively, which were 53.8% and 79.6% lower than the control group, respectively. Their elastic modulus values were 1.54×104 MPa and 1.19×104 MPa, respectively, which were 29.7% and 45.4% lower than those of the control group, respectively. The 28 day compressive strength values of the 50% and 70% fly ash groups were 13.5 MPa and 7.1 MPa, respectively, which were 52.5% and 75% lower than those of the control group, respectively. Their elastic modulus values were 1.36×104 MPa and 0.95×104 MPa, respectively, which were 37.9% and 56.6% lower than those of the control group, respectively. There was a linear relationship between the 28 day compressive strength and elastic modulus, with the correlation coefficient reaching a value higher than 0.88. The test results showed that the model materials met the high density, low compressive strength, and low elastic modulus requirements for shaking table tests, and the test data of the three groups of different alternative materials were compared and analyzed to provide references and assistance for relevant model testers.

The Quality Properties of Self Consolidating Concrete Using Lightweight Aggregate (경량골재를 사용한 자기충전 콘크리트의 품질 특성)

  • Kim, Yong Jic;Choi, Yun Wang
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.30 no.6A
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    • pp.573-580
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    • 2010
  • This paper presents the development of self-consolidating concrete (SCC) using lightweight aggregates. SCC using Lightweight aggregate properties have been evaluated in terms of flowability, segregation resistance and filling capacity of fresh concrete as per the standards of the Japanese Society of Civil Engineering (JSCE). The measurement of the mechanical properties of hardened SCC using lightweight aggregate, including compressive strength, splitting tensile strength, elastic moduli and density, as well as its dry shrinkage and carbonation properties were also carried out. The characteristics of SCC using lightweight aggregate at the fresh state showed that as the use of the lightweight aggregate, the flowability improves without exception of Mix No. 9 but the segregation resistance tends to decrease without exception of Mix No. 3, 4 and 5. The 28 days compressive strength of the SCC using lightweight aggregate was found to be 30 MPa or higher. The relationship between the compressive strength and the splitting tensile strength was found to be similar to the expression presented by CEB-FIP, and the relationship between the compressive strength and the elastic moduli was found to be similar to the expression suggested by ACI 318-08 which takes into consideration the density of concrete. The density of the SCC using lightweight aggregate decreased by up to 26% compared to that of the control SCC. Also, The dry shrinkage and carbonation depth of the SCC using lightweight aggregate increased compared to that of the control SCC.

A Study on the Mix Design and the Control System of Thermal Crack for High Quality Mass Concrete (고품질 매스콘크리트 시공을 위한 배합설계 및 온도균열제어 시스템에 관한 연구)

  • Kim, Sun-Gu;Lee, Sang-Soo;Won, Cheol;Park, Sang-Joon;Kim, Dong-Seok
    • Journal of the Korea Institute of Building Construction
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    • v.1 no.2
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    • pp.174-178
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    • 2001
  • This study was performed to control the thermal crack of the mat footing slab in the multi-purposed buildings. In this study, we executed the mixing design of concrete to satisfy the workability and the quality according to the site conditions. And, we evaluated quantitatively about the possibility of thermal crack by using hydration heat analysis system. Finally, we proposed the optimal mixing conditions, curing methods and curing period which all factors are considered. As a result, the optimal mixing conditions were : W/B 41%, unit binder 375kgf/$\textrm{m}^3$, FA replacement ratio 20%. Lowest thermal stress was 22.0kgf/$\textrm{cm}^2$ and at that time thermal crack index was over 1.5, when the coefficient of thermal conductivity was lowest among the curing conditions. And, the total curing time was estimated at 6.7 days according to curing steps.

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The Mechanical properties of Mud Flat mortar mixed with Blast furnace slag (고로슬래그가 혼입된 갯벌 모르타르의 역학적 특성)

  • Kang, Yun Young;Kim, Hui Doo;Kang, Dae kyu;Yang, Seong Hwan
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.32-33
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    • 2015
  • Depending on the industrialization, construction market has grown buildings are based on concrete will continue to increase. But the problems of environmental pollution come to the fore with the indiscriminate use of concrete and rapid development. In addition, carbon dioxide(CO2) in the process of producing cement being emitted a large amount of has been caused a serious problem of environmental pollution. This trend is being actively conducted research to reduce the use of cement. In this study, eco-friendly materials, such as flats, Blast-furnace slag by mix and cement review the mechanical characteristics of the mudflats eco-friendly cement mortar to reduce the usability of the review were seen as a green building material.

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