• Title/Summary/Keyword: compression spring

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A Study on Design of Auto Tension Control Creel Compression Coil Spring for Twister Tensioner (섬유기계의 트위스터용 스프링 텐션 유지를 위한 압축코일 스프링 설계에 관한 연구)

  • Kim, Jong-Su;Jang, Se-Won
    • 연구논문집
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    • s.34
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    • pp.87-99
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    • 2004
  • A spring tension control device is used as a very important part of an twister system. The friction force of tensioner must keep same friction force during winding in package. For satisfy this function, many device used common compression coil spring. In this paper, by using the case-building technique which was based on simple theory that unknown design variables are induced by given input design variables by the designer, design automation algorithm about rectangular section compression springs with elastic characteristic is developed. Four design equation are justified in using of analysis of torsion of straight bar of rectangular section and geometrical condition of coil spring. Four design equation and nine design variables are computed by case-building technique.

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A PHOTOELASTIC STUDY ON THE INITIAL STRESS DISTRIBUTION BY 3 TYPES OF MOLAR UPRIGHITNG SPRING (3종류의 구치부 Uprighting Spring의 초기응력분포에 관한 광탄성학적 연구)

  • Chun, Youn-Sic
    • The korean journal of orthodontics
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    • v.24 no.3 s.46
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    • pp.709-719
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    • 1994
  • The aim of this investigation was to identify which suing is more suitable for uprighting of the 30 degree inclined lower second molar in different situations. Between four different molar uprighting springs which were A, B, C type and T-loop spring, the author tested T-loop suing as a control material and the other springs were experimental group. Each spring was fabricated from .017' $\times$ .025' TMA wire and preactivated with 40 degree tip-back bend. Stabilizing unit included from the lower right central incisor to the lower right second premolar which were made by acrylic resin. The photoelastic overview of the lower right quadrant showed that stress concentrations were observed in its photoelastic model. The obtained results were as follows. 1. Higher concentration of compression can be seen clearly at the distal curvature than the mesial of the lower second molar when A type uprighting spring was applied, which can be used as a space regainer. 2. Higher level compression was presented at the mesial root apex area than the distal of the lower second molar in B type uprighting spring, which can be used as a space closer. 3. Areas of higher compression and tension were observed about the mesial and distal root of the lower second moalr than A and B type in C type uprighting spring, which can be used as a partial space regainer.

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Evaluation of Static Spring Constant and Accelerated Life Prediction for Compression Set of Polyurethane Resilient Pad in Rail Fastening System

  • Lee, Seung-Won;Park, Jun-Young;Park, Eun-Young;Ryu, Sung-Hwan;Bae, Seok-Hu;Kim, Nam-Il;Yun, Ju-Ho;Yoon, Jeong-Hwan
    • Elastomers and Composites
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    • v.53 no.4
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    • pp.220-225
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    • 2018
  • Resilient pads play a major role in reducing the impact of loads on a rail in a rail-fastening system, which is essentially used for a concrete track. Although a compression set test is commonly used to measure the durability of a resilient pad, the static spring constant is often observed to be different from the fatigue test. In this study, a modified compression set test method was proposed to monitor the variations in the compression set and static spring constant of a resilient pad with respect to temperature and time. In addition, the life of the resilient pad was predicted by performing an acceleration test based on the Arrhenius equation.

Effects of Flow Rate and Discharge Pressure with Compressing Spring in Non-diaphragm Type Stem of Water Pressure Reducing Valve (급수용 감압밸브의 비다이어프램 스템에서 압축스프링에 따른 유량 및 토출압력 효과)

  • Byeon, Jae-Uk;Kim, Chi-Ho;Park, Seong-Hwan;Lee, Myung-Won;Kang, Myungchang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.5
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    • pp.103-109
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    • 2019
  • The pressure reducing valve for water is controlled by the load of the compression spring and the force of the fluid acting on the diaphragm of the stem. Repeated upward and downward reciprocation of the pressure-reducing valve stem damages the diaphragm, resulting in leakage. In this study, we designed a stem without a diaphragm and adjusted the stiffness of the compressing spring. In order to select the spring stiffness, springs offering a stiffness of -20%, -10%, 0%, and 10% with respect to the stiffness of the compression spring attached to the existing pressure reducing valve stiffness. A prototype for the pressure reducing valve was fabricated and the pressure change was evaluated for the target static pressure (6 bar) by testing the pressure characteristics after mounting the modified stem and each compression spring. Evaluation of the pressure characteristics was carried out using ASSE 1003 and KS B 6153. In addition, the flow rates were compared by internal flow analysis of the conventional pressure reducing valve and the pressure reducing valve using the modified stems, and the flow analysis was performed using Solidworks flow simulation 2018. The spring stiffness was constantly discharged at the target static pressure of 3.793 kgf/mm, and the flow rate was increased by about 15% compared with the conventional pressure reducing valve.

Design Criteria of Spring Stiffness for Pan Check Valve Using CFD Analysis (CFD 해석을 이용한 판형 체크 밸브에 대한 스프링 강성의 설계 기준)

  • Park, Ju-Yong;Baek, Seok-Heum;Kang, Jung-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.3
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    • pp.49-55
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    • 2014
  • This paper examines the effects of spring characteristics and stiffness in relation to the characteristics of hydrodynamic force. Spring forces and stiffness determine the performance of this type of pan check valve and have an effect on the overall operation. The hydraulic efficiency of the pan check valve is relatively low compared to that of a common check valve. However, a pan check valve is structurally more stable than a common check valve. We implemented the optimum design to increase the flow rate and to resolve the suppression of the pressure drop according to the extent of the compression of the spring. From the results of a flow analysis, we demonstrate spring stiffness design criteria depending on the extent of the compression of the spring of pan check valve acting on the fluid at the inlet 1 MPa pressure.

A PHOTOELASTIC STUDY ON THE INITIAL STRESS DISTRIBUTION OF THE MOLAR ANCHORING SPRING(MAS) DURING RETRACTION OF THE MAXILLARY CANINE (상악견치 후방견인시 저항원 조절을 위한 MAS(Molar Anchoring Spring)의 초기 응력분포에 관한 광탄성학적 연구)

  • Chun, Youn-Sic
    • The korean journal of orthodontics
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    • v.26 no.4
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    • pp.341-348
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    • 1996
  • The efficiency of maxillary canine retraction by means of sliding mechanics along an 0.016 continuous labial arch and an 0.009 inch in diameter with a lumen of 0.030 inch NiTi closed coil spring was compared with that using the same NiTi closed coil spring and Molar Anchoring Spring(MAS) which was designed by author. MAS was made of .017" X .025" TMA wire and was given 60 degree tip-back bend on the wire close to the molar tube. This study was designed to investigate molar and canine root control during retraction into an extraction site with continuous arch wire system. Two techniques were tested with a continuous arch model embedded in a photoelastic resin. A photoelastic model was employed to visualize the effects of forces applied to canine and molar by two retraction mechanics. With the aid of polarized light, stresses were viewed as colored fringes. The photoelastic overview of the upper right quadrant showed that stress concentrations were observed in its photoelastic model. The obtained results were as follows. 1. Higher concentration of compression can be seen clearly at the distal curvature of the canine and mesial curvature of the molar and premolar when NiTi closed coil spring was applied only, which means severe anchorage loss of the molar and uncontrolled tipping of the canine. 2. The least level compression was presented at the mesial root area of the molar and premolar, and mesial root area of the canine when NiTi closed coil spring and MAS were used simultaneously. Especially mesial alveolar crest region of the canine was shown moderate level of compression that means MAS can be used as a appliance for anchorage control and prevention of canine extrusion and uncontrolled tipping during canine retraction.

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Study on the spring modeling of circuit breaker with spring operating mechanism (스프링조작기를 가진 고압회로차단기의 스프링 모델링에 관한 연구)

  • Lee, Seung-Kyu;Kim, Seung-Oh;Yoo, Wan-Suk;Sohn, Jeong-Hyun
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.991-996
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    • 2007
  • Since the performance of the circuit breaker mainly depends on the spring operating mechanism, the analysis of the spring operating mechanism is required. The spring, especially closing spring, stores the deformation energy due to the compression and then accelerates the big loads rapidly in the circuit breaker. To accurately carry out the kinematic and dynamic analysis of the circuit breaker, the precise modeling of the spring behavior is necessary. In this paper, the static stiffness of the spring is captured by using the tester. When the spring is used in the circuit breaker, it is installed horizontally. Therefore, Sine excitation tests are carried out horizontal and vertical direction. Three types of spring models such as a linear spring model, modal spring model, and nodal spring model are suggested and compared with the experimental results.

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Study on the Linear Static Structural Analysis Error of Helical Compression Springs (압축 원통 코일 스프링의 선형 정적 구조 해석 오차에 관한 연구)

  • Jang, Sang Chan;Kang, Jung Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.2
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    • pp.237-244
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    • 2016
  • Helical compression springs have been widely used in industries. The springs should be verified through experiment whether the inherent characteristics of the spring can be maintained during the manufacturing process. Considerable time and expense is spent in the manufacturing process. Therefore, in this study, the structural integrity evaluation of a spring was conducted using linear static structural analysis. Verification and comparison of the experimental data were carried out using a variety of international industrial standards with the intent to prove the validity of this study. The spring model did not consider coil ends. As a result of conducting the structural analysis, the quality of the mesh was improved and the time needed to create an analytical model was reduced. The study indicated that Poisson's ratio had little influence on the result of the structural analysis. Additionally, the possibility of verifying the structural integrity evaluation by structural analysis was confirmed.

Characteristics Evaluation and Useful Life Prediction of Rubber Spring for Railway Vehicle (전동차용 방진고무스프링 특성평가 및 사용수명 예측)

  • Woo, Chang-Su;Park, Dong-Chul
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.104-111
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    • 2006
  • The non-linear properties of rubber material which are described as strain energy function are important parameter to design and evaluate of rubber spring. These are determined by material tests which are uni-axial tension and bi-axial tension. The computer simulation using the nonlinear element analysis program executed to predict and evaluate the load capacity and stiffness for chevron spring. In order to investigate the heat-aging effects on the rubber material properties, the acceleration test were carried out. Compression set results changes as the threshold are used for assessment of the useful life and time to threshold value were plotted against reciprocal of absolute temperature to give the Arrhenius plot. By using the compression set test, several useful life prediction for rubber material were proposed.

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