• Title/Summary/Keyword: composite sandwich panel

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The effect of curvature on the impact response of foam-based sandwich composite panels

  • Yurddaskal, Melis;Baba, Buket Okutan
    • Steel and Composite Structures
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    • v.20 no.5
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    • pp.983-997
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    • 2016
  • The aim of this study is to investigate the impact behavior and impact-induced damage of sandwich composites made of E-glass/epoxy face sheets and PVC foam. The studies were carried out on square flat and curved sandwich panels with two different radius of curvatures. Impact tests were performed under impact energies of 10 J, 25 J and 80 J using an instrumented drop-weight machine. Contact force and displacement versus time and contact force- displacement graphs of sandwich panels were presented to determine the panel response. Through these graphs, the energy absorbing capacity of the sandwich panels was determined. The impact responses and failure modes of flat and curved sandwich panels were compared and the effect of curvature on sandwich composite panel was demonstrated. Testing has shown that the maximum contact force decrease while displacement increases with increasing of panel curvature and curved panels exhibits mixed failure mode, with cylindrical and cone cracking.

The Advanced Composite Sandwich Panels for Light Weight of Road Structures (도로구조물 경량화를 위한 복합재료 샌드위치 패널에 관한 연구)

  • Han, Bong Koo
    • International Journal of Highway Engineering
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    • v.16 no.3
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    • pp.1-8
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    • 2014
  • PURPOSES : The purpose of this paper is to demonstrate to the practicing engineers, how to apply the advanced composite materials theory to the road structures. For general construction material used, there is certain theoretical limit in sizes. For super road structure construction, the reduction in panel weight is the first step to take in order to break such size limits. METHODS : For a typical road structures panel, both concrete and advanced composite sandwich panels are considered. The concrete panel is treated as a special orthotropic plate. RESULTS : All types of advanced composite sandwich panels are considered as a self-weights less than one tenth of that of concrete panel. The concrete panel is treated as a special orthotropic plate to obtain more accurate result. CONCLUSIONS : Advanced composite sandwich panels are considered as a self-weights less than one tenth (10%) of that of concrete panel, with deflections less than that of the concrete panel. This conclusion gives good guide line for design of the light weight of road structures.

Higher order static analysis of truncated conical sandwich panels with flexible cores

  • Fard, Keramat Malekzadeh
    • Steel and Composite Structures
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    • v.19 no.6
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    • pp.1333-1354
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    • 2015
  • A higher order analytical solution for static analysis of a truncated conical composite sandwich panel subjected to different loading conditions was presented in this paper which was based on a new improved higher order sandwich panel theory. Bending analysis of sandwich structures with flexible cores subjected to concentrated load, uniform distributed load on a patch, harmonic and uniform distributed loads on the top and/or bottom face sheet of the sandwich structure was also investigated. For the first time, bending analysis of truncated conical composite sandwich panels with flexible cores was performed. The governing equations were derived by principle of minimum potential energy. The first order shear deformation theory was used for the composite face sheets and for the core while assuming a polynomial description of the displacement fields. Also, the in-plane hoop stresses of the core were considered. In order to assure accuracy of the present formulations, convergence of the results was examined. Effects of types of boundary conditions, types of applied loads, conical angles and fiber angles on bending analysis of truncated conical composite sandwich panels were studied. As, there is no research on higher order bending analysis of conical sandwich panels with flexible cores, the results were validated by ABAQUS FE code. The present approach can be linked with the standard optimization programs and it can be used in the iteration process of the structural optimization. The proposed approach facilitates investigation of the effect of physical and geometrical parameters on the bending response of sandwich composite structures.

Evaluation of the Property of adiabatic Insulation for TTX Train with Sandwich Composite bodyshell (샌드위치 복합소재가 적용된 틸팅 차량의 단열 특성 평가 연구)

  • Lee Sang-Jin;Oh Kyung-Won;Jeong Jong-Cheol;Cho Se-Hyun;Seo Soung-il
    • Proceedings of the KSR Conference
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    • 2005.05a
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    • pp.251-256
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    • 2005
  • This study was performed the heat transportation ratio of three types of the following sandwich panel by KS F 2278(2003) ; Type ${\sharp}1$ : Carbon/epoxy Aluminum Honeycomb and Balsa Core Sandwich Panel(Thickness : 37mm), Type ${\sharp}2$ : Carbon/epoxy Aluminum Honeycomb Core Sandwich Panel(Thickness : 57mm), and Type ${\sharp}3$ : Carbon/epoxy Aluminum Honeycomb Core Sandwich Panel(Thickness : 37mm). Also was performed the heat transportation of next three types of the following sandwich panel by KS F2277(2002) ; Type ${\sharp}4$ and ${\sharp}5$ : 27mm, and 35mm thick-Aluminum Honeycomb Sandwich Panels, and Type ${\sharp}6$ : 27mm thick-Foaming Aluminum Sandwich Panel. It is the larger area between the skin and core, the heat transportation ratio is the higher, and when it is composed of the hybrid composite structure, good insulation property was shown.

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The Effect of Pyro Shock on Canister with Composite Sandwich Panel (복합재 샌드위치 패널 발사관의 폭발충격 영향도 분석)

  • Choi, Wonhong
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.6_spc
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    • pp.667-673
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    • 2016
  • Canister with composite sandwich panel has been suggested owing to its higher stiffness and strength over a weight for square shaped canisters. The pyro shock induced by a short time explosion inside a canister is generally considered to be the most severe source of load affecting on the entire structure. Therefore, in this study, the approach and modeling method to identify the effect of pyro shock on canister with composite sandwich panel in a numerical way were mainly discussed. Moreover, the verification was implemented through comparison with test results.

A Study on Failure Evaluation of Korean Low Floor Bus Structures Made of Hybrid Sandwich Composite (하이브리드 샌드위치 복합재 초저상버스 구조물의 파손 평가 연구)

  • Lee, Jae-Youl;Shin, Kwang-Bok;Lee, Sang-Jin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.6
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    • pp.50-61
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    • 2007
  • The structural stiffness, strength and stability on the bodyshell and floor structures of the Korean Low Floor Bus composed of laminate, sandwich panels and metal reinforced frame were evaluated. The laminate composite panel and facesheet of sandwich panel were made of WR580/NF4000 glass fabric/epoxy laminate, while aluminum honeycomb or balsa was applied to the core materials of the sandwich panel. A finite element analysis was used to verify the basic design requirements of the bodyshell and the floor structure. The use of aluminum reinforced frame and honeycomb core was beneficial for weight saving and structural performance. The symmetry of the outer and inner facesheet thickness of sandwich panels did not affect the structural integrity. The structural strength of the panels was evaluated using Von-Mises criterion for metal structures and total laminate approach criterion for composite structures. All stress component of the bodyshell and floor structures were safely located below the failure stresses. The total laminate approach is recommended to predict the failure of hybrid sandwich composite structures at the stage of the basic design.

Reliability Evaluation on Pultrusion Composite Sandwich Panel (Pultrusion 복합 샌드위치 패널의 신뢰성 평가)

  • Lee, Haksung;Kim, Eunsung;Oh, Jeha;Kim, Dongki;Lee, Juyoung;Kang, Shinjae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.414-420
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    • 2013
  • Research on decreasing the weight of composite sandwich panels is in progress. This paper reports the experimental results for the mechanical behavior of a composite sandwich panel. The skins of sandwich panels were made of glass fiber sheets and plywood matrix composites. Their interior layers consisted of glass fiber pultrusion pipes and gold foam. Experimental tests were performed to obtain the mechanical properties and complex mechanical behavior. Before fatigue tests, tensile tests and 3-point bending tests were carried out to obtain the optimal design and determine their strength and failure mechanisms in the flat-wise position. After the static test, a fatigue test were conducted at a load frequency of 5 Hz, stress ratio (R) of 0.1, and endurance limit for the S-N curve. It showed that the failure modes were related to both the core design and skin failure.

Experimental and numerical investigation of RC sandwich panels with helical springs under free air blast loads

  • Rashad, Mohamed;Wahab, Mostafa M.A.;Yang, T.Y.
    • Steel and Composite Structures
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    • v.30 no.3
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    • pp.217-230
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    • 2019
  • One of the most important design criteria in underground structure is to design lightweight protective layers to resist significant blast loads. Sandwich blast resistant panels are commonly used to protect underground structures. The front face of the sandwich panel is designed to resist the blast load and the core is designed to mitigate the blast energy from reaching the back panel. The design is to allow the sandwich panel to be repaired efficiently. Hence, the underground structure can be used under repeated blast loads. In this study, a novel sandwich panel, named RC panel - Helical springs- RC panel (RHR) sandwich panel, which consists of normal strength reinforced concrete (RC) panels at the front and the back and steel compression helical springs in the middle, is proposed. In this study, a detailed 3D nonlinear numerical analysis is proposed using the nonlinear finite element software, AUTODYN. The accuracy of the blast load and RHR Sandwich panel modelling are validated using available experimental results. The results show that the proposed finite element model can be used efficiently and effectively to simulate the nonlinear dynamic behaviour of the newly proposed RHR sandwich panels under different ranges of free air blast loads. Detailed parameter study is then conducted using the validated finite element model. The results show that the newly proposed RHR sandwich panel can be used as a reliable and effective lightweight protective layer for underground structures.

Fabrication and Its Evaluation of the Light-weight Composite Pallet Plank for an Assembly Line of LCD/PDP by using Honeycomb Sandwich Panel (하니컴 샌드위치 Panel을 이용한 LCD/PDP 생산 공정용 경량 고기능성 복합 신소재 파렛트 제조 및 그 특성 평가)

  • Kim, Yun-Hae;Choi, Byung-Geun;Son, Jin-Ho;Jo, Young-Dae;Eum, Soo-Hyun;Woo, Byung-Hun
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.2
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    • pp.304-310
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    • 2006
  • A typical honeycomb sandwich panel consists of two thin, high-strength facings bonded to a thick, light-weight core. Each component by itself is relatively weak and flexible, but when it combined in a sandwich panel they produce a structure that is stiff, strong, and lightweight. To prove the suitability the honeycomb sandwich structure with prepreg, the mechanical properties of the skin materials and honeycomb sandwich structure were evaluated with the static strength tests. Accordingly, the honeycomb sandwich structure made by autoclave process is available for a panel on LCD/PDP assembly line.

Higher order impact analysis of sandwich panels with functionally graded flexible cores

  • Fard, K. Malekzadeh
    • Steel and Composite Structures
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    • v.16 no.4
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    • pp.389-415
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    • 2014
  • This study deals with dynamic model of composite sandwich panels with functionally graded flexible cores under low velocity impacts of multiple large or small masses using a new improved higher order sandwich panel theory (IHSAPT). In-plane stresses were considered for the functionally graded core and face sheets. The formulation was based on the first order shear deformation theory for the composite face sheets and polynomial description of the displacement fields in the core that was based on the second Frostig's model. Fully dynamic effects of the functionally graded core and face-sheets were considered in this study. Impacts were assumed to occur simultaneously and normally over the top and/or bottom of the face-sheets with arbitrary different masses and initial velocities. The contact forces between the panel and impactors were treated as internal forces of the system. Nonlinear contact stiffness was linearized with a newly presented improved analytical method in this paper. The results were validated by comparing the analytical, numerical and experimental results published in the latest literature.