• Title/Summary/Keyword: composite pipes

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Study on the Crack and Thermal Degradation of GFRP for UPE Gelcoat Coated Underground Pipes Under the High Temperature Water-Immersion Environment (고온 수침 환경에서 UPE 겔코트 코팅된 지중 매설 파이프용 GFRP의 열화 및 크랙 발생 특성에 관한 연구)

  • Kim, Daehoon;Eom, Jaewon;Ko, Youngjong;Lee, Kang-Il
    • Journal of the Korean Geosynthetics Society
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    • v.17 no.4
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    • pp.169-177
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    • 2018
  • Glass fiber reinforced polyester (GFRP) composites are widely used as structural materials in harsh environment such as underground pipes, tanks and boat hulls, which requires long-term water resistance. Especially, these materials might be damaged due to delamination between gelcoat and composites through an osmotic process when they are immersed in water. In this study, GFRP laminates were prepared by surface treatment of UPE (unsaturated polyester) gelcoat by vacuum infusion process to improve the durability of composite materials used in underground pipes. The composite surface coated with gelcoat was examined for surface defects, cracking, and hardness change characteristics in water-immersion environments (different temperatures of $60^{\circ}C$, $75^{\circ}C$, and $85^{\circ}C$). The penetration depth of cracks was investigated by micro CT imaging according to water immersion temperature. It was confirmed that cracks developed into the composites material at $75^{\circ}C$ and $85^{\circ}C$ causing loss of durability of the materials. The point at which the initial crack initiated was defined as the failure time and the life expectancy at $23^{\circ}C$ was measured using the Arrhenius equation. The results from this study is expected to be applied to reliability evaluation of various industrial fields where gelcoat is applied such as civil engineering, construction, and marine industry.

Investigation of pipe shear connectors using push out test

  • Nasrollahi, Saeed;Maleki, Shervin;Shariati, Mahdi;Marto, Aminaton;Khorami, Majid
    • Steel and Composite Structures
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    • v.27 no.5
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    • pp.537-543
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    • 2018
  • Mechanical shear connectors are commonly used to transfer longitudinal shear forces across the steel-concrete interface in composite beams. Steel pipe as a new shear connector is proposed in this research and its performance to achieve composite strength is investigated. Experimental monotonic push-out tests were carried out for this connector. Then, a nonlinear finite element model of the push-out specimens is developed and verified against test results. Further, the finite element model is used to investigate the effects of pipe thickness, length and diameter on the shear strength of the connectors. The ultimate strengths of these connectors are reported and their respective failure modes are discussed. This paper comprises of the push-out tests of ten specimens on this shear connector in both the vertical and horizontal positions in different reinforced concretes. The results of experimental tests are given as load-deformation plots. It is concluded that the use of these connectors is very effective and economical in the medium shear demand range of 150-350 KN. The dominant failure modes observed were either failure of concrete block (crushing and splitting) or shear failure of pipe connector. It is shown that the horizontal pipe is not as effective as vertical pipe shear connector and is not recommended for practical use. It is shown that pipe connectors are more effective in transferring shear forces than channel and stud connectors. Moreover, based on the parametric study, a formula is presented to predict the pipe shear connectors' capacity.

Behavior of stiffened and unstiffened CFT under concentric loading, An experimental study

  • Deifalla, Ahmed F.;Fattouh, Fattouh M.;Fawzy, Mona M.;Hussein, Ibrahim S.
    • Steel and Composite Structures
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    • v.33 no.6
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    • pp.793-803
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    • 2019
  • Concrete-filled steel tubular (CFST) beam-columns are widely used owing to their good performance. They have high strength, ductility, large energy absorption capacity and low costs. Externally stiffened CFST beam-columns are not used widely due to insufficient design equations that consider all parameters affecting their behavior. Therefore, effect of various parameters (global, local slenderness ratio and adding hoop stiffeners) on the behavior of CFST columns is studied. An experimental study that includes twenty seven specimens is conducted to determine the effect of those parameters. Load capacities, vertical deflections, vertical strains and horizontal strains are all recorded for every specimen. Ratio between outer diameter (D) of pipes and thickness (t) is chosen to avoid local buckling according to different limits set by codes for the maximum D/t ratio. The study includes two loading methods on composite sections: steel only and steel with concrete. The case of loading on steel only, occurs in the connection zone, while the other load case occurs in steel beam connecting externally with the steel column wall. Two failure mechanisms of CFST columns are observed: yielding and global buckling. At early loading stages, steel wall in composite specimens dilated more than concrete so no full bond was achieved which weakened strength and stiffness of specimens. Adding stiffeners to the specimens increases the ultimate load by up to 25% due to redistribution of stresses between stiffener and steel column wall. Finally, design equations previously prepared are verified and found to be only applicable for medium and long columns.

Structural Analysis and Strain Monitoring of the Filament Wound Composite Motor Case used in KSR-III Rocket (KSR-III 삼단 복합재 연소관의 구조 해석 및 변형률 측정)

  • 박재성;김철웅;조인현;오승협;홍창선;김천곤
    • Composites Research
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    • v.14 no.6
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    • pp.24-31
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    • 2001
  • Filament wound structures such as pressure tanks, pipes and motor cases of rockets are widely used in the aerospace application. The determination of a proper winding angle and thickness is very important to decrease manufacturing difficulties and to increase structural efficiency. In this study, possible winding angles considering the slippage between a fiber and a mandrel surface are calculated using the semi-geodesic path equation. In addition, finite element analysis using ABAcUS are performed to predict the behavior of filament wound structures considering continuous change of winding angle along the dome part. The water-pressuring tests of 3rd stage motor case are performed to verify the analysis procedure. The strain gages are attached on the surface in the fiber direction. Progressive failure analysis is performed to predict the burst pressure and the weakest region of the motor case. The effect of reinforcement is also studied to increase its performance.

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An Investigation of Structural Behavior of Underground Buried GFRP Pipe in Cooling Water Intake for the Nuclear Power Plant (원전 냉각수 취수용 지중매설 GFRP관의 구조적 거동 조사)

  • Lee, Hyoung-Kyu;Park, Joon-Seok
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.6 no.2
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    • pp.91-96
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    • 2015
  • GRP pipe (Glass-fiber Reinforced Plastic Pipe) lines making use of FRP (Fiber Reinforced Plastic) are generally thinner, lighter, and stronger than the existing concrete or steel pipe lines, and it is excellent in stiffness/strength per unit weight. In this study, we present the result of field test for buried GRP pipes with large diameter(2,400mm). The vertical and horizontal ring deflections are measured for 387 days. The short-term deflection measured by the field test is compared with the result predicted by the Iowa formula. In addition, the long-term ring deflection is predicted by using the procedure suggested in ASTM D 5365(ANNEX) in the range of 40 to 60 years of service life of the pipe based on the experimental results. From the study, it was found that the long-term vertical and horizontal ring deflection up to 60 years is less than the 5% ring deflection limitation.

Benefit/Cost Analysis of Form Work Methods for Composite Basement Wall in Building Constructions (건축물의 합성 지하옹벽 거푸집에 대한 편익·비용 분석 연구)

  • Kim, Jae Yeob;Kim, Gwang-Hee;Ahn, Sung-Hoon;Lee, Ji-Young
    • KIEAE Journal
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    • v.8 no.1
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    • pp.99-104
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    • 2008
  • This study surveys the types of form works used for constructing composite basement walls found in domestic construction sites. Based on expert surveys, the research provides criteria for selecting a form work type and cost-benefit analysis for different types of form works. In selecting a form work type, safety was considered the most important factor. It is induced from the survey that a successful construction requires a form work type that could solidly bear the lateral pressure of concrete rather than other types that cut back the cost and shorten the construction period. In the cost-benefit analysis, the benefit was the highest in 'euro-form+soldier system', and the cost was most competent in 'rib-lath+soldier system'. In considering benefit and cost together, 'euro-form+soldier system' was judged to be the best option. This is likely to be attributed to the following reasons: site workers are familiar with euro-forms because it is the most widely used; and, soldier system is more reliable in bearing lateral pressure compared to steel pipes.

On the snap-buckling phenomenon in nanocomposite curved tubes

  • Dan Chen;Jun Shao;Zhengrong Xu;Hadi Babaei
    • Structural Engineering and Mechanics
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    • v.89 no.1
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    • pp.13-22
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    • 2024
  • The nonlinear snap-through buckling of functionally graded (FG) carbon nanotube reinforced composite (CNTRC) curved tubes is analytically investigated in this research. It is assumed that the FG-CNTRC curved tube is supported on a three-parameter nonlinear elastic foundation and is subjected to the uniformly distributed pressure and thermal loads. Properties of the curved nanocomposite tube are distributed across the radius of the pipe and are given by means of a refined rule of mixtures approach. It is also assumed that all thermomechanical properties of the nanocomposite tube are temperature-dependent. The governing equations of the curved tube are obtained using a higher-order shear deformation theory, where the traction free boundary conditions are satisfied on the top and bottom surfaces of the tube. The von Kármán type of geometrical non-linearity is included into the formulation to consider the large deflection in the curved tube. Equations of motion are solved using the two-step perturbation technique for nanocomposite curved tubes which are simply-supported and clamped. Closed-form expressions are provided to estimate the snap-buckling resistance of FG-CNTRC curved pipes rested on nonlinear elastic foundation in thermal environment. Numerical results are given to explore the effects of the distribution pattern and volume fraction of CNTs, thermal field, foundation stiffnesses, and geometrical parameters on the instability of the curved nanocomposite tube.

Reinforcement of mechanical properties in unsaturated polyester resin with nanosheet

  • Vahid Zarei
    • Advances in nano research
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    • v.16 no.1
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    • pp.81-90
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    • 2024
  • In the oil and gas industry, composite materials should exhibit high flexibility and strength for offshore structures. Therefore, weak points in the composites should be improved, such as brittleness, moisture penetration, and diffusion of detrimental ions into nanometric pores. This study aimed to increase the strength, flexibility, and plugging of nanopores using single-layer graphene oxide (SGO) nanosheets. Therefore, SGO is added to unsaturated polyester resin at concentrations of 0.015 and 0.15 % with Normal Methyl Pyrrolidone (NMP) as a solvent for the formation of Nanographene Oxide Reinforced Polymer (NGORP). The mechanical properties of the prepared samples were tested using tensile testing (ASTM-D 638). It has been shown that incorporating SGO, approximately 0.015%, into the base resin resulted in enhanced properties such as rupture resistance forces increased by 745.61 N, applied stress tolerances increased by 4.1 MPa, longitude increased to 1.58 mm, elongation increased by about 2.38%, and rupture energy increased by about 204.51 J. Despite the decrease in tensile force strength properties in the manufactured nanocomposite with 0.15% SGO, it has exclusive flexibility properties such as a high required energy level for rupture of 5,576 times and a formability of 40% more than the base sample. It would be best to use NGORP manufactured from 0.015% nanosheets with exclusive properties rather than base samples for constructing parts and equipment, such as rebars, composite sheets, and transmission pipes, on offshore platforms.

Estimation on End Vertical Bearing Capacity of Double Steel-Concrete Composite Pile Using Numerical Analysis (수치해석을 이용한 이중 강-콘크리트 합성말뚝 연직지지력 평가)

  • Jeongsoo, Kim;Jeongmin, Goo;Moonok, Kim;Chungryul, Jeong;Yunwook, Choo
    • Journal of the Korean GEO-environmental Society
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    • v.23 no.12
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    • pp.5-15
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    • 2022
  • Conventionally, because evaluation methods of the bearing capacity for double steel pipe-concrete composite pile design have not been established, the conventional vertical bearing capacity equations for steel hollow pile are used. However, there are severe differences between the predictions from these equations, and the most conservative one among vertical bearing capacity predictions are conventionally adopted as a design value. Consequently, the current prediction method for vertical bearing capacity of composite pile prediction composite pile causes design reliability and economical feasibility to be low. This paper investigated mechanical behaviors of a new composite pile, with a cross-section composed of double steel pipes filled with concrete (DSCT), vertical bearing capacities were analyzed for several DSCT pile conditions. Axisymmetric finite element models for DSCT pile and surrounding ground were created and they were used to analyze effects on behaviors of DSCT pile pile by embedding depth, stiffness of plugging material at pile tip, height of plugging material at pile tip, and rockbed material. Additionally, results from conventional design prediction equations for vertical bearing capacity at steel hollow pile tip were compared with that from numerical results, and the use of the conventional equations for steel hollow pile was examined to apply to that for DSCT pile.

Frequency Response Characteristics of Automotive Hydraulic Pipelines (자동차용 유압관로의 주파수 응답 특성)

  • Kim, Do-Tae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.6
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    • pp.177-182
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    • 2007
  • In this paper, automotive hydraulic pipeline systems are modeled in which a straight blocked pipe, two pipes with sudden expansion or contraction are connected in series and terminated with a chamber. The frequency response characteristics of these composite pipeline systems are investigated experimentally. The theoretical analysis for various pipe configurations is base on transfer matrix method with frequency dependent viscous friction distributed parameter pipeline model. The gain and phase of transfer functions are included for comparison with experimental results. There is close agreement between the results of experimental and theoretical determination of pressure response in automotive hydraulic pipeline systems.