• Title/Summary/Keyword: composite board

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An Experimental Study on Development of Building Board with Expanded Perlite (팽창 퍼라이트를 사용한 건축용 보드의 개발에 관한 실험적 연구)

  • 강승문;김대회;지석원;전현규;서치호
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.919-924
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    • 2001
  • The purpose of this study is to prepare the basic data for the development of building board with expanded perlite. Each paste was mixed with four levels of water cement ratio(30, 40, 50, 60%), and expanded perlite was substituted with four levels of substitutive ratio(20, 40, 60, 80%) for the each paste. The physical property, compressive strength, bending strength and thermal conductivity of each cement composite which is made through previously described method were analyzed and the result was as follow. In the case of 80 percent substitutive ratio, the cement composite had a mechanical defect which was resulted from lack of paste content. In the case of 40 and 60percent substitutive ratio, the cement composite had sufficient strength, light weight and low thermal conductivity for application to fire resisting board.

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Modification of Urea Formaldehyde Resin with Pyrolytic Oil on Particleboard

  • Adegoke, Olaoluwa Adeniyi;Ogunsanwo, Olukayode Yekeen;Olaoye, Kayode Oladayo
    • Journal of Forest and Environmental Science
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    • v.36 no.3
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    • pp.219-224
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    • 2020
  • Urea formaldehyde resins are widely used in the manufacturing of wood composite and their usage is always combined with release of formaldehyde characterized to be hazardous to health during and after the manufacturing of the products. This study investigates the effectiveness of wood-based adhesive from oil of pyrolysed Triplochiton scleroxylon sawdust for the production of composite board. The wood-derived Pyrolytic Oil (PyO) was blended with Urea Formaldehyde (UF) resin to formed Pyrolytic Oil-Urea Formaldehyde (PyOUF). The obtained PyOUF called Wood-Based Adhesives at four blends and control (UF) viz; 1:1, 1:2, 1:3, 2:1, 1:3 were further employed to prepare the composite board and test for their bonding strength by physical (water absorption-WA and thickness swelling-Th.S) and mechanical properties (modulus of elasticity-MOE, modulus of rupture-MOR, and impact bending-IB). Data obtained was analysed using analysis of variance at α 0.05. The result of analysis of variance conducted on physical properties show significant difference (p≤0.05) between the WA values obtained when testing the different blending proportion of PyOUF and likewise between 2 and 24 h of immersion. PyOUF had significant effect (p≤0.05) on Th. S for 24 h but no significant different (p>0.05) for the 2 h period of soaking. The analysis of variance on mechanical properties of the composite board (MOE, MOR, and IB) show significance differences (p≤0.05) between the strength values obtained when testing the different ratios of PyO with UF. PyO content influenced the properties of the boards and it is evident that PyO can be used in the manufacture of composite board.

Manufacture of Wood Veneer-Bamboo Zephyr Composite Board - I. Properties of Bamboo Zephyr and Composite Board Made from Moso, Giant Timber and Hachiku Bamboo -

  • Roh, Jeang Kwan;Kim, Jae Kyung;Kim, Sa Ick;Ra, Jong Bum;Kim, Yu Jung;Park, Sang Jin
    • Journal of the Korean Wood Science and Technology
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    • v.32 no.3
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    • pp.42-51
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    • 2004
  • Wood veneer-bamboo zephyr composite board (WBCB) was manufactured to evaluate the properties of bamboo as alternative raw materials for the manufacture of composite panels. Bamboo zephyr was prepared using Moso bamboo (Phyllostachys pubesens Mazel. et Z), Giant timber bamboo (Phyllostachys bambusoides Sieb. et Zucc), and Hachiku bamboo (Phyllostachys nigra var. henosos Stapf). The effect of age and species of bamboo on zephyr production was investigated in terms of the pass number of bamboo split through the rollers, and the width increasing rate of bamboo split. Five-ply WBCBs were produced with Keruing veneers as face and back layers, leading to three layers of bamboo zephyr sheets as core layer. Each layer was placed so that its grain direction was at right angles to that of the adjacent layer and the layers were bonded together with phenol-formaldehyde (PF) resin.The pass number of bamboo split was increased with an increase of the thickness of culm wall. At the same thickness, Moso bamboo showed no effect of the age of bamboo on the pass number. The pass number of split of Giant timber bamboo was lower than that of Moso bamboo. No significant effect of bamboo species and age on the width of zephyr produced was observed. The width of zephyr obtained could be expressed as a function of diameter multiplied by thickness of culm wall. The physical and mechanical properties of WBCB manufactured in all given conditions did not show any significant differences, and they were above the requirement of Korean Standard (KS).

Study on Manufacture of Korean Paper(Hanji) Sludge-Wood Fiber Composite Boards II. Mechanical Properties of Korean Paper(Hanji) Sludge-Wood Fiber Composite Boards (한지슬러지-목재섬유 복합보드의 제조연구 II. 한지슬러지-목재섬유 복합보드의 기계적 성질)

  • Lee, Phil-Woo;Lee, Hak-Lae
    • Journal of the Korean Wood Science and Technology
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    • v.27 no.2
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    • pp.31-37
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    • 1999
  • This study was carried out to develop the Korean paper(Hanji) sludge-wood fiber composite boards utilizing the relinquished sludges occurring from the making process of Korean classic paper Hanji. The bark of paper mulberry(Broussonetia kazinoki Sieb.) has been used as a raw material since past hundreds and thousands years. Korean paper(Hanji) sludge was divided into two kinds, the one was the white sludge from the first stage and the other was the black sludge occurring from the final stage of Korean paper(Hanji) making. Four levels of the mixed ratio of each white or black sludge to wood fiber(10:90, 20:80, 30:70 and 40:60), three levels of the resin adhesives(PMDI, urea and phenol resin) and three levels of the density(0.60, 0.75 and 0.90) were designed to investigate the mechanical properties of Korean paper(Hanji) sludge-wood fiber composite boards. From the results and discussion, it could be concluded as follows : 1. In the white and black sludge-wood fiber composite boards, bending modulus of rupture showed the clear decreasing tendency according to the increase of sludge additive, but it was clearly increased with the increase of specific gravity. Modulus of elasticity showed the same tendency as in the modulus of rupture, and also tensile and internal bonding strength had the same tendencies as in these bending properties. 2. Among the resin adhesives, PMDI or urea resin showed great values in MOR of white sludge-wood fiber composite board, but urea resin was greater than PMDI in MOR and MOE of black sludge-wood fiber composite board. Tensile and internal bonding strength showed the same tendencies as in white sludge-wood fiber composite board. 3. It is suggested that the white sludge-wood fiber composite boards bonded with PMDI or black sludge-wood fiber composite boards bonded with urea resin were able to made similar boards to general fiberboard by the mixed ratio 20:80 of sludge to wood fiber.

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The Study on Physical and Mechanical Properties of Composite Board, Using Byproduct of Plywood for Core Layer (합판 정재단 부산물을 중층 Core로 이용한 복합보드의 물리·기계적 성질에 관한 고찰)

  • Choe, Song-Kyu;Pi, Duck Won;Kang, Seog Goo
    • Journal of the Korean Wood Science and Technology
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    • v.41 no.6
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    • pp.490-496
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    • 2013
  • The board using recycled wood waste chip tends to decrease in terms of physical and mechanical properties. The reasons are notably different shape of chips, components of used adhesive and impurity content, which bring the irregular quality and downgrading of board. More over, the board has higher emissivity of formaldehyde than regular board, because recycled chip contains adhesives that were used to make previous products. This low quality of products weakens the price and quality competitiveness, and it led to bringing the issue of problem in Korean board industry. For these reason, in this study, boards using byproducts of plywood were made to evaluate physical and mechanical properties according to manufacturing conditions. As a result, The board was consists of 4~16 mesh chips for core layer and veneer on both face and they were combined using EMDI, and its' bending strength was 57.7 $N/mm^2$ which is 215% higher than that of OSB (26.8 $N/mm^2$). Moreover, the emissivity of formaldehyde was 0.7 ppm, this board seems to substitute OSB for rated sheathing.

Experimental and numerical study on the PSSDB system as two-way floor units

  • Al-Shaikhli, Marwan S.;Badaruzzaman, Wan Hamidon Wan;Al Zand, Ahmed W.
    • Steel and Composite Structures
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    • v.42 no.1
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    • pp.33-48
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    • 2022
  • This paper researches a lightweight composite structure referred to as the Profiled Steel Sheeting Dry Board (PSSDB). It is fundamentally produced by connecting a Profiled Steel Sheeting to Dry Board using mechanical screws. It is mainly employed as floor panels. However, almost all studies have focused on researching the one-way structural performance. Therefore, this study focuses on the bending behaviour of the two-way PSSDB floor system using both of Finite Element (FE) and Experimental analysis. Four panels were used in the experimental tests, and a mild steel plate has been applied at the bottom for two panels. For the FE process, models were created using ABAQUS software. 4 parametric studies have been utilized to understand the system's influential elements. From the experimental tests, it was found that using Steel Plate shall optimize the two-way action of the system and depending on the type of dry board the improvement in stiffness may reach up to 38%. It was shown from the FE analysis that the dry board, profiled steel sheeting and steel plat can affect the system by up to 10 %, 17% and 3% respectively, while applying a uniform load demonstrate a better two-way action.

Effect of Different Conditions of Sodium Chloride Treatment on the Characteristics of Kenaf Fiber-Epoxy Composite Board

  • SETYAYUNITA, Tamaryska;WIDYORINI, Ragil;MARSOEM, Sri Nugroho;IRAWATI, Denny
    • Journal of the Korean Wood Science and Technology
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    • v.50 no.2
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    • pp.93-103
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    • 2022
  • Currently, biofibers are used as a reinforcement in polymer composites for structural elements and construction materials instead of the synthetic fibers which cause environmental problems and are expensive. One of the chemicals with a pH close to neutral that can be potentially used as a modified fiber material is sodium chloride (NaCl). Therefore, this study aims to investigate the characteristics of a composite board made from NaCl-treated kenaf fiber. A completely randomized design method was used with consideration of two factors: the content of NaCl in the treatment solution (1 wt%, 3 wt%, and 5 wt%) and the duration of immersion of fibers in the solution (1 h, 2 h, and 3 h). The NaCl treatment was conducted by soaking the fibers in the solution for different durations. The fibers were then rinsed with water until the pH of the water reached 7 and subsequently dried inside an oven at 80℃ for 6 h. Kenaf fiber and epoxy were mixed manually with the total loading of 20 wt% based on the dry weight of the fiber. Physical and mechanical properties of the fibers were then evaluated based on JIS A 5908 particleboard standards. The results showed that increasing NaCl content in the fiber treatment solution can increase the physical and mechanical properties of the composite board. The properties of fibers treated with 5 wt% NaCl for 3 h were superior with a modulus of elasticity of 2.085 GPa, modulus of rupture of 19.77 MPa, internal bonding of 1.8 MPa, thickness swelling of 3%, and water absorption of 10.9%. The contact angle of untreated kenaf fibers was 104°, which increased to 80° and 73° on treatment with 1 wt% and 5 wt% NaCl for 3 h, respectively.

Sound Absorption of Natural Fiber Composite from Sugarcane Bagasse and Coffee Silver Skin

  • Wachara KALASEE;Putipong LAKACHAIWORAKUN;Visit EAKVANICH;Panya DANGWILAILUX
    • Journal of the Korean Wood Science and Technology
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    • v.51 no.6
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    • pp.470-480
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    • 2023
  • This study aimed to develop a sound-absorbing composite using sugarcane bagasse (SB) and coffee silver skin (CS) as raw materials. The composite boards were manufactured by bonding the fibers with Melamine Urea-Formaldehyde adhesive, ensuring a consistent thickness of 30 mm. Various densities were employed, namely 380, 450, and 520 kg/m3. The samples were fabricated with different fiber ratios, including SB100%, SB75% with CS25%, and SB50% with CS50%. The sound absorption coefficient (SAC) and noise reduction coefficient (NRC) were measured using the impedance tube method within a frequency range of 63-6,300 Hz. The experimental results revealed that the mixing ratio of CS exerted a notable influence on enhancing the SAC, while the density of the composite board exhibited a significant impact on increasing both the SAC and NRC. Among the densities tested, the optimal value was observed at 520 kg/m3, yielding a SAC value of 0.65 at a frequency of 1,000 Hz and an NRC value of 0.55 for the SB50-CS50 composite plate. These findings underscore the importance of considering the CS mixing ratio and composite board density when aiming to optimize sound absorption properties.

Manufacturing and Physical Properties of Composite Board with Sawdust and Orange Peels (톱밥과 귤박을 이용한 혼합보드제조 및 물성)

  • Oh, Seung Won
    • Journal of the Korean Wood Science and Technology
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    • v.41 no.6
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    • pp.528-534
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    • 2013
  • This study was carried out to explore a new application of board and obtain fundamental properties for producing composite board from sawdust and orange peels. As the mixing rate of orange peels increased from 10% to 40%, water absorption, thickness swelling, modulus of rupture and brinell hardness decreased as follows : 94.1%~86.5%, 27.2%~18.0%, $65.1kgf/cm^2{\sim}39.2kgf/cm^2$ and $195.3kgf/cm^2{\sim}180.3kgf/cm^2$, respectively. As the density of board increased from $0.4g/cm^3$ to $0.8g/cm^3$, thickness swelling, modulus of rupture and brinell hardness increased as follows: 6.4%~17.9%, $4.2kgf/cm^2{\sim}96.6kgf/cm^2$ and $40.4kgf/cm^2{\sim}196.2kgf/cm^2$, respectively. But the water absorption decreased from 149.2% to 58.6%.

Discharge Capacity of Environmentally Friendly Drains (친환경배수재의 통수능 특성 평가)

  • Cho, Sam-Deok;Kim, Ju-Hyong;Jung, Seung-Yong
    • Journal of the Korean Geosynthetics Society
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    • v.4 no.1
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    • pp.27-36
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    • 2005
  • Discharge capacity of the fiber mat and the fiber drain made with natural fibers abstracted from plant source was evaluated by permeability test for fiber mat and Delft type test and composite discharge capacity test using disturbed clayey soils for fiber drain. The permeability test results for environmentally friendly coconut fiber mat prove that fiber mat has outstanding permeability in substituting permeable sand. However, discharge capacity of fiber drain evaluated by conventional Delft type discharge capacity test was relatively lower than that of plastic drain board. Nevertheless, settlement and pore pressure dissipation behaviors of fiber drain and plastic drain board installed clay soil during the composite discharge capacity test were almost similar to that of plastic drain board. It is found that the natural fiber drain satisfies requiring minimum discharge capacity in substituting the conventional plastic drain board.

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