• Title/Summary/Keyword: composite aircraft

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A Study on Fatigue Characteristics of Aircraft Brake Disk Material (CFRC) (항공기 브레이크 디스크(CFRC)의 피로특성연구)

  • Kim, Hye Sung;Kim, Hyun Soo;Kam, Moon Gap;Kim, Tae Gyu
    • Journal of the Korean Society for Heat Treatment
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    • v.21 no.3
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    • pp.131-136
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    • 2008
  • The fatigue characteristics of the carbon fiber reinforced carbon composites (CFRC) material are necessary for the advanced industries requiring the thermal resistance. The research and development of CFRC have been in progress in the field of aerospace and defense industry. In this paper, we investigated the fatigue characteristics of CFRC by using an aircraft brake disk system. As the results of a series of tensile tests, the tensile strengths of CFRC were appeared 102.8 MPa ($0^{\circ}$), 98.6 MPa ($60^{\circ}$), and 95.5 MPa ($90^{\circ}$), respectively. It was showed that CFRC had better tensile property than the usual composite materials. As the results of fatigue tests, the fatigue limit was ~ 77 MPa, which is under the 75% of the maximum tensile load. CFRC is recommended as a strong potential composite materials because the carbon fibers are closely packed and strongly bonded between the carbon fibers.

Abnormal Detection of CTLS Aircraft Wing Structure using SWT (SWT를 이용한 CTLS항공기 날개 구조물 이상탐지)

  • Shin, Hyun-Sung;Hong, Gyo-Young
    • Journal of Advanced Navigation Technology
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    • v.22 no.5
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    • pp.359-366
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    • 2018
  • In this paper, the noise is removed by using CTLS aircraft installed FBG sensor inside the aircraft wing. We suggest a normal wavelet transform scheme with motion - invariant characteristics for noise reduction. In the case of installing FBG sensors inside the composite material as in CTLS, large and small empty spaces and parts or sections are generated between the adhesive layers, and a signal splitting problem occurs. FBG sensor is not affected by noise. but eletromagnetic, light source, light detector and signal processing device are influeced by noise because these are eletronic components what affected by eletromagnetic wave. because of this, errors are occured. Experimental results show that the noise can be removed using normal wavelet transform and more accurate data detection is possible.

Free vibration of actual aircraft and spacecraft hexagonal honeycomb sandwich panels: A practical detailed FE approach

  • Benjeddou, Ayech;Guerich, Mohamed
    • Advances in aircraft and spacecraft science
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    • v.6 no.2
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    • pp.169-187
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    • 2019
  • This work presents a practical detailed finite element (FE) approach for the three-dimensional (3D) free-vibration analysis of actual aircraft and spacecraft-type lightweight and thin honeycomb sandwich panels. It consists of calling successively in $MATLAB^{(R)}$, via a developed user-friendly GUI, a detailed 3D meshing tool, a macrocommands language translator and a commercial FE solver($ABAQUS^{(R)}$ or $ANSYS^{(R)}$). In contrary to the common practice of meshing finely the faces and core cells, the proposed meshing tool represents each wall of the actual hexagonal core cells as a single two-dimensional (2D) 4 nodes quadrangularshell element or two 3 nodes triangular ones, while the faces meshes are obtained simply using the nodes at the core-faces interfaces. Moreover, as the same 2D FE interpolation type is used for meshing the core and faces, this leads to an automatic handling of their required FE compatibility relations. This proposed approach is applied to a sample made of very thin glass fiber reinforced polymer woven composite faces and a thin aluminum alloy hexagonal honeycomb core. The unknown or incomplete geometric and materials properties are first collected through direct measurements, reverse engineering techniques and experimental-FE modal analysis-based inverse identification. Then, the free-vibrations of the actual honeycomb sandwich panel are analyzed experimentally under different boundary conditions and numerically using different mesh basic cell shapes. It is found that this approach is accurate for the first few modes used for pre-design purpose.

Multi-disciplinary Optimization of Composite Sandwich Structure for an Aircraft Wing Skin Using Proper Orthogonal Decomposition (적합직교분해법을 이용한 항공기 날개 스킨 복합재 샌드위치 구조의 다분야 최적화)

  • Park, Chanwoo;Kim, Young Sang
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.47 no.7
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    • pp.535-540
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    • 2019
  • The coupling between different models for MDO (Multi-disciplinary Optimization) greatly increases the complexity of the computational framework, while at the same time increasing CPU time and memory usage. To overcome these difficulties, POD (Proper Orthogonal Decomposition) and RBF (Radial Basis Function) are used to solve the optimization problem of determining the thickness of composites and sandwich cores when composite sandwich structures are used as aircraft wing skin materials. POD and RBF are used to construct surrogate models for the wing shape and the load data. Optimization is performed using the objective function and constraint function values which are obtained from the surrogate models.

Radiation Characteristic Analysis of Vivaldi Antenna with Honeycomb Core (허니콤 코어에 적용된 비발디 안테나의 방사 특성 분석)

  • Woo-Hyeok Jang;Jung-Eun Noh;Chun-Gon Kim
    • Composites Research
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    • v.37 no.1
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    • pp.53-57
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    • 2024
  • Numerous studies have explored structural antennas for integrating advanced wireless systems into aircraft without altering their external form. However, much of the research on structural antennas has focused on patch antennas, which are characterized by limitations such as narrow frequency bands and low directivity. In contrast, the Vivaldi antenna, widely utilized in wireless applications, offers the advantages of a wide frequency band and high directivity. Nevertheless, its application to aircraft has been challenging due to radiation direction constraints. In this study, we endeavor to address this issue by proposing the application of the antenna patch onto the honeycomb wall, thus enabling the use of the Vivaldi antenna on aircraft. The impact of the honeycomb structure on antenna radiation performance was analyzed, and the potential of the honeycomb Vivaldi antenna was validated through simulation.

Curing Behavior and Interfacial Properties of Electrodeposited Carbon Fiber/Epoxy Composites by Electrical Resistivity Measurement under Tensile/Compressive Tests (전기증착된 탄소섬유/에폭시 복합재료의 인장/압축 하중하에서의 전기저항 측정법을 이용한 경화 및 계면특성)

  • Park, Joung-Man;Lee, Sang-Il;Kim, Jin-Won
    • Journal of Adhesion and Interface
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    • v.2 no.1
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    • pp.9-17
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    • 2001
  • Curing behavior and interfacial properties were evaluated using electrical resistance measurement and tensile/compressive fragmentation test. Electrical resistivity difference (${\Delta}R$) during curing process was not observed in a bare carbon fiber. On the other hand, ${\Delta}R$ appeared due to the matrix contraction in single-carbon fiber/epoxy composite. Logarithmic electrical resistivity of the untreated single-carbon fiber composite increased suddenly to the infinity when the fiber fracture occurred under tensile loading, whereas that of the ED composite reached relatively broadly up to the infinity. Comparing to the untreated case, interfacial shear strength (IFSS) of the ED treated composite increased significantly in both tensile fragmentation and compressive Broutman test. Microfailure modes of the untreated and the ED treated fiber composite showed the debonding and the cone shapes in tensile test, respectively. For compressive test, fractures of diagonal slippage were observed in both untreated and the ED treated composite. Sharp-end shape fractures exhibited in the untreated composite, whereas relatively dull fractures showed in the ED Heated composite. It is proved that ED treatments affected differently on the interfacial adhesion and microfailure mechanism under tensile/compressive tests.

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The Development Progress of Korean Aviation Industry and its Investment Strategy Based on the Evidence and the 4th Industrial Revolution

  • Kim, Jongbum
    • International Journal of Aerospace System Engineering
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    • v.5 no.2
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    • pp.1-7
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    • 2018
  • This study examines the history of Korean aviation industry and presents the investment strategy based on the evidence and the 4th industrial revolution. Looking at the evolution of the Korean aviation industry and its technological development will be a great help to support industrial and technological innovation in the future. The modern aviation industry is divided into stages of development, focusing on maintenance of equipment introduced in advanced countries, localization through license assembly, production of products based on technology, and international joint development. The development of aeronautics technology has been progressing towards a general improvement of economic efficiency, aircraft safety efficiency through environmental-friendliness, unmanned operation, and downsizing. The Korea Aerospace Research Institute has secured key technologies through development of several aircrafts such as Experimental Aircraft Kachi, EXPO Unmanned Airship, Twin-engine Composite Aircraft, Canard Aircraft, Multi-Purpose Stratosphere unmanned-airship, Medium Aerostats, Smart UAV, Surion, EAV-2H, KC-100, and OPV. The development strategy is discussed at the level of the evidence-based investment strategy that is currently being discussed, and so the investment priorities in aircraft is high. Current drone usage and development direction are not only producing parts using 3D printer, but also autonomous flight, communication (IoT, 5G), information processing (big data, machine learning). Therefore, the aviation industry is expected to lead the fourth industrial revolution.

Creating damage tolerant intersections in composite structures using tufting and 3D woven connectors

  • Clegg, Harry M.;Dell'Anno, Giuseppe;Partridge, Ivana K.
    • Advances in aircraft and spacecraft science
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    • v.6 no.2
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    • pp.145-156
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    • 2019
  • As the industrial desire for a step change in productivity within the manufacture of composite structures increases, so does the interest in Through-Thickness Reinforcement technologies. As manufacturers look to increase the production rate, whilst reducing cost, Through-Thickness Reinforcement technologies represent valid methods to reinforce structural joints, as well as providing a potential alternative to mechanical fastening and bolting. The use of tufting promises to resolve the typically low delamination resistance, which is necessary when it comes to creating intersections within complex composite structures. Emerging methods include the use of 3D woven connectors, and orthogonally intersecting fibre packs, with the components secured by the selective insertion of microfasteners in the form of tufts. Intersections of this type are prevalent in aeronautical applications, as a typical connection to be found in aircraft wing structures, and their intersections with the composite skin and other structural elements. The common practice is to create back-to-back composite "L's", or to utilise a machined metallic connector, mechanically fastened to the remainder of the structure. 3D woven connectors and selective Through-Thickness Reinforcement promise to increase the ultimate load that the structure can bear, whilst reducing manufacturing complexity, increasing the load carrying capability and facilitating the automated production of parts of the composite structure. This paper provides an overview of the currently available methods for creating intersections within composite structures and compares them to alternatives involving the use of 3D woven connectors, and the application of selective Through-Thickness Reinforcement for enhanced damage tolerance. The use of tufts is investigated, and their effect on the load carrying ability of the structure is examined. The results of mechanical tests are presented for each of the methods described, and their failure characteristics examined.

Numerical study of bonded composite patch repair in damaged laminate composites

  • Azzeddine, Nacira;Benkheira, Ameur;Fekih, Sidi Mohamed;Belhouari, Mohamed
    • Advances in aircraft and spacecraft science
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    • v.7 no.2
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    • pp.151-168
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    • 2020
  • The present study deals with the repair of composite structures by bonding composite patches. The composite structure is a carbon/epoxy laminate with stacking sequence [45/-45/0/90]S. The damaged zone is simulated by a central crack and repaired by bonding symmetrical composite patches. The repair is carried out using composite patches laminated from the same elemental folds as those of the cracked specimen. Three-dimensional finite element method is used to determine the energy release rate along the front of repaired crack. The effects of the repair technique used single or double patch, the stacking sequence of the cracked composite patch and the adhesive properties were highlighted on the variations of the fracture energy in mode I and mixed mode I + II loading.

Dynamic Equivalent Continuum Modeling of a Box-Beam Typed Wing (Box-Beam 형상 날개의 동적 등가연속체 모델링에 관한 연구)

  • 이우식;김영수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.11
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    • pp.2704-2710
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    • 1993
  • A simple and straightforward method is introduced for developing continuum beam-rod model of a box-beam typed aircraft wing with composite layered skin based on "energy equivalence." The equivalent continuum structral properties are obtained from the direct comparison of the reduced stiffness and mass matrices for box-beam typed wing with those for continuum beam-rod model. The stiffness and mass matrices are all represented in terms of the continuum degrees-of freedom defined in this paper. The finite-element method. The advantage of the present continuum method is to give every continuum structural properties including all possible coupling terms which represent the couplings between different deformations. To evaluate the continuum method developed in this paper, free vibration analyses for both continuum beam-rod and box-beam are conducted. Numerical tests show that the present continuum method gives very reliable structural and dynamic properties compared to the results by the conventional finite-element analysis. analysis.