• Title/Summary/Keyword: compaction pressure

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Friction Effect on the Powdered Metal Compaction (금속 분말 압축성형에서의 마찰 특성)

  • Jang, Dong-Hwan;Hwang, Beong-Bok
    • Transactions of Materials Processing
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    • v.7 no.2
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    • pp.114-126
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    • 1998
  • A plasticity theory applicable to the powdered metal compaction is briefly summarized and its varia-tional form for the finite element analysis is described. The compaction processes of axisymmetric solid cylinder are simulated. For the analysis of the friction effect on compaction process the investigations were performed for different compact geometries. Efforts are focused on the transmitted pressure through the compact and density distributions within the compacts. Numerical results show that :(1) the friction coefficient could be selected simply from the transmitted force data by the single acting compaction test and the simulated results ; and (2) density variations within the compacts rely on the compact geometry such as height to diameter ration and the frictional condition between compact and dies.

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Densification Behavior of Fe-Ni Alloy Nanoparticles

  • Kim, Sang-Phil;Lee, Woo-Seok;Lee, Jae-Wook;Choi, Chul-Jin
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.531-532
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    • 2006
  • The effects of compaction pressure and sintering temperature on the densification of Fe-40wt%Ni alloy nanoparticles were analyzed. The Fe-Ni nanoparticles were fabricated by an arc-discharge method and then, compacted at three different pressures and sintered at 550 to $900\;^{\circ}C$. Densification was completed at temperature as low as $600\;^{\circ}C$ and high-pressure compaction was found to enhance densification. Densification behaviors and microstructure developments have been investigated through density measurements, electron microscopies, and hardness measurements.

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High-pressure Compaction of Sawdust of Hyunsasi-poplar (Populus alba ${\times}$ P. glandulosa) for Densified Fuel (고밀화에 의한 현사시 톱밥의 고형연료화)

  • 한규성;여진기
    • Journal of Korea Foresty Energy
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    • v.22 no.2
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    • pp.54-59
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    • 2003
  • Recently, densified pellet fuel from wood biomass is widely used at North America and Europe as a regenerable and clean carbon neutral bioenergy. High-pressure compaction of sawdust of Hyunsasi-poplar (Populus alba ${\times}$ P. glandulosa) to form a densified fuel was studied. Calorific and elemental analysis were carried out to assess Hyunsasi-poplar clones as fuels. Hot-press process was adopted for compaction of sawdust and compaction was performed under temperature from 100 to 180$^{\circ}C$, at pressure of 250 to 1000 kgf/$\textrm{cm}^2$, and for 2.5 to 10 minutes. Densified fuels were evaluated by its oven-dry density and fines after 5-minute shaking test. The target density and fines of densified fuels were over 1.2 g/$\textrm{cm}^2$ and below 0.5%, respectively. When the press-temperature is over 160$^{\circ}C$, densified fuels with density eve. 1.2 g/$\textrm{cm}^2$ and with fines below 0.5% can be produced. And the pressure over 750 kgf/$\textrm{cm}^2$ was effective for this production. It was found that the optimum press condition for preparation of densified fuel was 180$^{\circ}C$ -1000 kgf/$\textrm{cm}^2$ minutes.

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The Study on the Consolidation Characteristics of South Coast Spoil Reclaimed Ground by Finite Strain Consolidation Theory (유한변형률 압밀이론에 의한 남해안준설토의 압밀특성에 관한 연구)

  • Songi, Myung-Gyu;Im, Jong-Chul;Kwon, Jeong-Geun;Ju, In-Gon
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.09a
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    • pp.1170-1180
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    • 2009
  • Recently this country has carried out the coast reclamation centering on the west and south coast for effective practical use of a country, considering purchase of materials and environmental problem, most reclaiming work is processing to spoil reclamation which is easy to secure the amount of materials. In case of weak ground that is formed by spoil reclamation like this, initial moisture content is high, as slurry state that is rarely revealed ground strength, compressibility and water permeability have been shown nonlinear change by compaction progress. Analysis of weak ground is unreasonable because the existing Terzaghi compaction theory analyzes compaction fixed number to regular invariable number for prediction of compaction state. This study computes the relation with void ratio-effective pressure and void ratio-finite transformation which is the most basic matter to predict finite strain compaction state of the south coast spoil, and analyze the basic feature to predict compaction feature of the south coast spoil reclaimed ground.

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A comprehensive laboratory compaction study: Geophysical assessment

  • Park, Junghee;Lee, Jong-Sub;Jang, Byeong-Su;Min, Dae-Hong;Yoon, Hyung-Koo
    • Geomechanics and Engineering
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    • v.30 no.2
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    • pp.211-218
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    • 2022
  • This study characterizes Proctor and geophysical properties in a broad range of grading and fines contents. The results show that soil index properties such as uniformity and fines plasticity control the optimum water content and peak dry unit trends, as well as elastic wave velocity. The capillary pressure at a degree of saturation less than S = 20% plays a critical role in determining the shear wave velocity for poorly graded sandy soils. The reduction in electrical resistivity with a higher water content becomes pronounced as the water phase is connected A parallel set of compaction and geophysical properties of sand-kaolinite mixtures reveal that the threshold boundaries computed from soil index properties adequately capture the transitions from sand-controlled to kaolinite-controlled behavior. In the transitional fines fraction zone between FF ≈ 20 and 40%, either sand or kaolinite or both sand and kaolinite could dominate the geophysical properties and all other properties associated with soil compaction behavior. Overall, the compaction and geophysical data gathered in this study can be used to gain a first-order approximation of the degree of compaction in the field and produce degree of compaction maps as a function of water content and fines fraction.

Method for the Evaluation of Strength Parameter from the Void Ratio of Decomposed Granite Soil after Compaction Using Preconsolidation Theory (선행압축이론을 이용한 화강풍화토의 다짐 후의 간극비로부터 지반강도정수 추정 방법)

  • Ham, Tae-Gew
    • Journal of the Korean Geotechnical Society
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    • v.25 no.6
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    • pp.89-99
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    • 2009
  • In order to clarify the relation between the physical properties and the strength parameters of compaction materials and to develop a method for evaluating the strength parameters required for design from the physical indices including void ratio and dry density, compaction test, one-dimensional compression test, and exhausted-drained triaxial compression test were carried out with decomposed granite soils. The test results showed that the specimens became over-consolidated by compaction and the increase of the strength parameters of the specimens by the increase of the compaction energy could be verified quantitatively. A method for the evaluation of strength parameters from the void ratio of soil after compaction using preconsolidation theory which evaluates over-consolidation of materials was developed and its engineering applicability was tested for verification.

Fabrication of Ceramic Dental Block by Magnetic Pulsed Compaction (자기펄스압축성형장치를 이용한 대면적 지르코니아 덴탈블록 제조 연구)

  • Park, Hyo-Young;Kim, Hyo-Seob;Hong, Soon-Jik
    • Journal of Powder Materials
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    • v.19 no.5
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    • pp.373-378
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    • 2012
  • Sintered bulks of $ZrO_2$ nanopowders were fabricated by magnetic pulsed compaction (MPC) and subsequent two-step sintering employed in this study and the formability effects of nanopowder on mixing condition, pressure and sintering temperature were investigated. The addition of PVA induced and increase in the formability of the sintered bulk. But cracked bulks were obtained on sintering with addition of over 10 wt% PVA due to generation of crack during sintering. The optimum compaction pressure during MPC was 1.0 GPa and mixing conditions included using 5.0 wt% PVA. The optimum processing condition included MPC process, followed by two-step sintering (first at 1000 and then at $1450^{\circ}C$). The sintered bulks with the diameter of 30 mm under these conditions were found to have non crack, ~99% density.

Analysis of Technical Problem for Soil Compaction by Gyratory Compactor (선회다짐기를 이용한 흙의 다짐시 기술적 문제 분석)

  • Lee, Kwan-Ho;Jang, Tae-Young
    • Journal of the Korean Society of Hazard Mitigation
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    • v.10 no.1
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    • pp.43-48
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    • 2010
  • Proctor test A or D method of compaction is the most common laboratory test for investigation of subgrade soil characteristics, however, compression type using roller is used in the field. The differences between laboratory and field compaction have considerable error as application to subgrade soil properties of laboratory test. The investigation of compacted soil is carried into effect to solve the problem. The gyratory compactor which is made to reproduce the field density of asphalt mixture, coming from traffic loads, has an advance to compact it similar to arrangement of field aggregate particles. This gyratory compactor has several problems of investigation of compacted soil, because it has designed to make initial asphalt specimens. The main objectives of this research are grasping problems when compacted soil test using the gyratory compactor and showing solutions. It has made a comparative study of difference of the percentage of water content and weight, which are before and after compaction, about the pressure of compaction, frequency of compaction and speed of compaction. And it also has investigated finding maximum percentage of water content which not occur change of percentage of water content after compaction and searching how has an effect on drawing compaction curve.

A new method to predict swelling pressure of compacted bentonites based on diffuse double layer theory

  • Sun, Haiquan
    • Geomechanics and Engineering
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    • v.16 no.1
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    • pp.71-83
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    • 2018
  • Compacted bentonites were chosen as the backfill material and buffer in high level nuclear waste disposal due to its high swelling pressure, high ion adsorption capacity and low permeability. It is essential to estimate the swelling pressure in design and considering the safety of the nuclear repositories. The swelling pressure model of expansive clay colloids was developed based on Gouy-Chapman diffuse double layer theory. However, the diffuse double layer model is effective in predicting low compaction dry density (low swelling pressure) for certain bentonites, and invalidation in simulating high compaction dry density (high swelling pressure). In this paper, the new relationship between nondimensional midplane potential function, u, and nondimensional distance function, Kd, were established based on the Gouy-Chapman theory by considering the variation of void ratio. The new developed model was constructed based on the published literature data of compacted Na-bentonite (MX80) and Ca-bentonite (FoCa) for sodium and calcium bentonite respectively. The proposed models were applied to re-compute swelling pressure of other compacted Na-bentonites (Kunigel-V1, Voclay, Neokunibond and GMZ) and Ca-bentonites (FEBEX, Bavaria bentonite, Bentonite S-2, Montigel bentonite) based on the reported experimental data. Results show that the predicted swelling pressure has a good agreement with the experimental swelling pressure in all cases.

Influence of Granules Characteristics and Compaction Pressure on the Microstructure and Mechanical Properties of Sintered Alumina

  • Cho, Yong-Ick;Chung, Sang-Gwi;Cho, Sung-Yong;Kim, Seung-Jai;Nobuhiro Shinohara;Masataro Okumiya
    • Journal of the Korean Ceramic Society
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    • v.38 no.3
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    • pp.212-217
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    • 2001
  • The influence of granules characteristics and compaction pressure on the microstructure and mechanical properties of sintered as a function of slurry dispersion state. The characteristics and the compaction behavior of the spray dried alumina granules considerably affected the microstructure as well as the mechanical properties of the sintered body. In the green bodies formed with granules prepared with a dispersed slurry, the granules with dimple clearly existed and caused pore defects in sintered body. These dimples were clearly present even in the green body prepared at 180 MPa. The pores between the granules were not removed during pressing and sintering, and remained in the sintered body. In contrast, in the granules fabricated from a flocculated slurry, the destroy of granules at the contact points was observed with increasing pressure. Sintered bodies fabricated with fewer defects showed strength increase. For the sample fabricated with flocculated slurry, the pores at the boundaries of granules were small and more irregular shape compared with those of dispersed slurry.

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