• 제목/요약/키워드: cold expansion

검색결과 192건 처리시간 0.024초

인접 홀의 영향을 받는 홀 확장 잔류응력의 유한요소해석 (Finite Element Analysis of the Residual Stress by Cold Expansion Method under the Influence of Adjacent Holes)

  • 김철;양원호;석창성;김대진
    • 한국항공우주학회지
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    • 제31권3호
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    • pp.79-84
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    • 2003
  • 홀 확장법은 홀 주위에 압축 잔류응력층을 생성시킴으로서 균열 발생을 지연시키는 방법으로 항공산업 분야에서 널리 사용되고 있다. 홀 확장 잔류응력의 분포는 홀 확장률, 맨드럴 삽입방향, 재료 물성치 등 여러 가지 홀 확장 피라미터에 따라 달라진다. 홀 확장 잔류응력층의 정확한 파악은 항공산업의 실제 설계에 있어서 매우 중요함에도 불구하고 이에 대한 연구는 상대적으로 부족하였다. 본 연구에서는 유한요소해석을 통하여 두 개의 인전한 홀에 홀 확장법을 적용하는 경우 대한 잔류응력 분포를 구하였다. 연구 결과 두개 홀에 동시에 홀 확장을 하는 경우가 순차적으로 홀 확장으로 하는 경우보다 더 유리한 잔류응력 분포를 얻을 수 있었다.

유한요소법을 이용한 홀 확장 잔류응력 해석 (Analysis of Residual Stresses Induced by Cold Expansion Using Finite Element Method)

  • 김철;양원호;허성필;정기현
    • 한국항공우주학회지
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    • 제30권2호
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    • pp.46-51
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    • 2002
  • 홀 확장법은 홀 주위에 압축 잔류응력 층을 생성시킴으로서 균열 발생을 지연시키는 방법으로 항공산업 분야에서 널리 사용되고 있다. 홀 확장잔류응력의 분포는 홀 확장률, 맨드럴 삽입방향, 재료 물성치 등 여러 가지 홀 확장 파라미터에 따라 달리진다. 홀 확장 잔류응력 층의 정확한 파악이 항공사업의 실제 설계에 있어서 매우 중요함에도 불구하고 이에 대한 연구는 상대적으로 부족하였다. 본 연구에서는 3차원 유한요소해석을 통하여 알루미늄 평판에 홀 확장법을 적용하는 경우의 잔류응력 분포를 예측하고자 하였다. 유한요소해석의 타당성을 검증하기 위하여 스트레인 게이지를 이용한 홀 확장 잔류변형률을 측정하였으며, 홀 확장률과 2단 홀 확장이 잔류응력 분포에 미치는 영향을 파악하였다. 2단 홀 확장을 적용함으로써 최대 압축 잔류응력의 크기가 약 7% 향상됨을 알 수 있었다.

천연가스 액화용 이중 냉매 팽창 사이클 (Advanced Dual Refrigerant Expansion Cycle for LNG Liquefaction)

  • 김민기;김문규;이기환;김효빈;이동훈;민준호;김진모
    • 플랜트 저널
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    • 제15권2호
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    • pp.46-55
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    • 2019
  • 기존 메탄 & 질소 팽창 사이클의 효율 개선을 위해 2개의 메탄 팽창 공정 (cold composite curve에 변곡점을 하나 더 추가하기 위해 warm & cold 2개 공정으로 나눔)과 1개의 질소 팽창 공정을 사용한 천연가스 액화 사이클을 소개하기 위한 논문이다. 이전 질소 팽창 사이클 및 메탄 & 질소 사이클과 비교했을 때, 13.92 및 13.13에서 12.08 kW/ton/day로 효율이 8~15% 정도 개선되었다. 순 현재가치(NPV) 기준으로 한 수명 주기 비용 분석(LCC analysis) 또한 약간의 CAPEX 증가는 있지만 프로젝트 순 현재가치가 개선된 결과를 보여준다.

Effect of laser shock peening and cold expansion on fatigue performance of open hole samples

  • Rubio-Gonzalez, Carlos;Gomez-Rosas, G.;Ruiz, R.;Nait, M.;Amrouche, A.
    • Structural Engineering and Mechanics
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    • 제53권5호
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    • pp.867-880
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    • 2015
  • Mechanical fastening is still one of the main methods used for joining components. Different techniques have been applied to reduce the effect of stress concentration of notches like fastener holes. In this work we evaluate the feasibility of combining laser shock peening (LSP) and cold expansion to improve fatigue crack initiation and propagation of open hole specimens made of 6061-T6 aluminum alloy. LSP is a new and competitive technique for strengthening metals, and like cold expansion, induces a compressive residual stress field that improves fatigue, wear and corrosion resistance. For LSP treatment, a Q-switched Nd:YAG laser with infrared radiation was used. Residual stress distribution as a function of depth was determined by the contour method. Compact tension specimens with a hole at the notch tip were subjected to LSP process and cold expansion and then tested under cyclic loading with R=0.1 generating fatigue cracks on the hole surface. Fatigue crack initiation and growth is analyzed and associated with the residual stress distribution generated by both treatments. It is observed that both methods are complementary; cold expansion increases fatigue crack initiation life, while LSP reduces fatigue crack growth rate.

인접홀에서 홀확장법 적용시, 유한요소법을 이용한 잔류응력해석 (Using the Finite Element Method, 3 Dimensional FE Analysis of Residual Stress by Cold Expansion Method in the Plate Baying Adjacent Holes)

  • 양원호;조명래;장재순
    • 대한기계학회논문집A
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    • 제30권5호
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    • pp.528-532
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    • 2006
  • In the aerospace industry, Cold expansion has been used the most important method that is retarded of crack initiation from fastener hole surface. Cold expansion method(CEM) is that a oversized tapered mandrel goes through the hole in order to develop a compressive residual stress as the passing of the mandrel around the hole. Therefore, because of characteristic of mandrel inserting, Residual Stress Distributions (RSD) are differently generated form Entry, Mid and Exit position of the plate. Also, it is respected that RSD are changed as distances between holes. In this paper, It is performed a FE analysis of RSD by CEM and it is respectively shown RSD in the Entry, Mid and Exit position. It is compared residual stress results form the cold expansion in these two cases: the concurrent CEM and the sequential CEM. From this research, it has been found that compressive residual stress of Entry position is lower than other positions. Also, the concurrent CE of adjacent holes leads to much higher compressive residual stress than the sequential CE. In addition, in the sequential CE case, a compressive RSD of 1 step's hole around is lower than compressive RSD of 2 step's hole around.

Cold expansion effect on the fatigue crack growth of Al 6082: numerical investigation

  • Aid, Abdekrim;Semari, Zahar;Benguediab, Mohamed
    • Structural Engineering and Mechanics
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    • 제49권2호
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    • pp.225-235
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    • 2014
  • Cold expansion is an efficient way to improve the fatigue life of an open hole. In this paper, three finite element models have been established to bind the crack growth from an expanded hole and simulated. Expansion and its degree influence are studied using a numerical analysis. Stress intensity factors are determined and used to evaluate the fatigue life. Residual stress field is evaluated using a nonlinear analysis and superposed with the applied stresses field in order to estimate fatigue crack growth. Experimental tests are conducted under constant loading. Results of this investigation indicate expansion and its degree are beneficial to fatigue life and a good agreement was observed between FEM simulations and experimental results.

강원도 정선군 운치리 얼음골의 여름철 결빙현상에 관한 연구 (On Study of Summertime Ice Formation in the Ice Valley at Unchiri, Gangwon-Province)

  • 전병일
    • 한국환경과학회지
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    • 제11권9호
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    • pp.857-863
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    • 2002
  • The meteorological elements were measured to investigate cause of summertime ice formation at Unchiri, Gangwon Province. The cause of freezing at valley was conformed as adiabatic expansion theory, latent heat of evaporation, natural convective theory, cold air remain theory, and convective freezing theory according to former study. However nither theory produced a satisfactory explanation. This studying area is not valley but ridge, and underground water surface exists at below than freezing height. wintertime temperature drop and summertime cold air spouting were explain as natural convective theory, generation of water drop on the rock was explained as cooling theory by air expansion, and ice formation on the rock was explained as adiabatic expansion theory. In conclusion, formation of ice valley at Unchiri was formed by natural convective theory, adiabatic expansion theory, and latent heat of evaporation successively.

Monthly Variation of Water Mass Distribution and Current in the Cheju Strait

  • Pang, Ig-Chan;Hong, Chang-Su;Chang, Kyung-Il;Lee, Jae-Chul;Klm, Jun-Teck
    • Journal of the korean society of oceanography
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    • 제38권3호
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    • pp.87-100
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    • 2003
  • The monthly observations of hydrography in the Cheju Strait from September 1995 to June 1998 show that the Cheju Strait is occupied mostly by Tsushima Current Water in winter and coastal waters in summer. In summer, the Yangtze Coastal Water appears in the upper layer and cold water in the lower layer. Especially, the Yellow Sea Bottom Cold Water appears in August 1997, and the clockwise flow of warm water along the northwestern coasts of Cheju Island is disturbed by an eastward expansion of the cold water from the northwest. The cold water expansion seems to be partly associated with strong southeasterly winds. Current measurements in the Cheju Strait suggest that there exists steady eastward barotropic component of about 5 cm/sec, which corresponds to 0.2 Sv barotropic transport in the Cheju Strait. Geostropic transport (baroclinic component) ranges from 0.1 Sv in winter to 0.4 Sv in summer. By adding the barotrophic component of 0.2 Sv, the total transport varies from 0.3 Sv to 0.6 Sv, which is consistent with previous estimations. The transport increase in summer seems to be caused by the expansion of coastal water to the Cheju Strait.

초음속 저온분사법에 의한 알루미늄 합금 모재의 변형과 적층된 알루미늄 층의 물성에 대한 연구 (Study about material properties of Al particles and deformation of Al alloy substrate by cold gas dynamic spray)

  • 이재철;안성훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.145-148
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    • 2006
  • Cold gas dynamic spray is a relatively new coating process by which coatings can be produced without significant heating during the process. Cold gas dynamic spray is conducted by powder sprayed by supersonic gas jet, and generally called the kinetic spray or cold-spray. Cold-spray was developed in Russia in the early 1980s to overcome the defect of thermal spray method. Its low process temperature can minimize thermal stress and also reduce the deformation of the substrate. Most researches on cold-spray have focused on micro scale coating, but our research team tried to apply this method to macro scale deposition. The macro scale deposition causes deformation of a thin substrate which is usually convex to the deposited side. In this research, the main cause of the deformation was investigated using 6061-T6 aluminum alloy and properties of deposited aluminum layer such as coefficient of thermal expansion, Elastic modulus, hardness, electric conductivity were measured. From the result of the analysis, it was concluded that compressive residual stress was the main reason of substrate deformation while CTE had little effect.

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액화천연가스 냉열을 이용한 단일팽창과 이단팽창 사이의 비교 연구 (Comparative Study between Single-stage and Two-stage Expansion Using LNG Cold Heat)

  • 노상균
    • 한국수소및신에너지학회논문집
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    • 제30권2호
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    • pp.188-192
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    • 2019
  • Comparative studies between single- and two-stage expansion process using LNG cold heat have been performed for a closed Rankine power generation cycle. PRO/II with PROVISION release 10.0 from Schneider Electric Company was used, and the Peng-Robinson equation of state model with Twu's alpha function was selected for the modeling and optimization of the power generation cycle using LNG cold heat. In two-stage power generation cycle, 6.7% more power was obtained compared to that of single-stage power generation cycle through the optimization works.