• Title/Summary/Keyword: clamping pressure

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Magnetic Properties of Clamped Amorphous Transformer Core (주상 변압기용 비정질 코어의 클램핑압력에 따른 자기 특성의 변화)

  • Song, Jae-Sung;Jeong, Soon-Jong;Kim, Ki-Uk;Kim, Byung-Geol;Hwang, See-Dole;Jeong, Young-Ho
    • Proceedings of the KIEE Conference
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    • 1996.07a
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    • pp.196-198
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    • 1996
  • The manufacturing process of the amorphous transformer core consists of winding, cutting, forming, annealing. Clamping of cores during this process are required for shape forming. Clamping of cores enhances the space factor, but degrades the magnetic properties and core loss characteristics of the cores. In this study, we investigated the optimal clamping pressure required in magnetic field annealing of 5 kVA amorphous transformer core.

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Measurement of Shear Contact Characteristics on Mechanical Joints (기계 조인트의 전단 컨택 특성 측정)

  • Lee, Chul-Hee
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.1350-1353
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    • 2007
  • An experimental method based on contact resonance is developed to extract the contact parameters of mechanical joints under various clamped conditions. Mechanical joint parameters of shear contact stiffness and damping were extracted for different physical joint parameters such as surface finish of the mating surfaces, the presence of lubrication, the effect of the clamping pressure, and shear load. It was found that the shear contact stiffness values decreased with increasing clamping load and increased with increasing shear loading. Contact damping ratio values were almost constant with clamping load, but decreased with increasing shear load. Moreover, rough surfaces exhibited the highest shear stiffness and contact damping compared to smooth surfaces.

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Prediction of Flash Generation in Two-Color Injection Molding using The Rapid Heat Cycle Molding Technology (금형 급속 가열-냉각이 적용된 이색사출성형의 플래쉬 발생 예측)

  • Park, H.P.;Cha, B.S.;Rhee, B.O.
    • Transactions of Materials Processing
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    • v.19 no.3
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    • pp.145-151
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    • 2010
  • In case of thin-wall two-color injection molding, flashing often occurs when molten polymer flows into small gap at the parting line in mold with high pressure or under the unbalanced clamping force condition. In this study, flashing was examined in the production of thin-wall notebook case with large area when the rapid heat cycle molding (RHCM) technology was applied to the two-color injection molding. The effects of the RHCM technology on the part properties and weld-lines were compared with conventional injection molding. The flashing caused by the clamping device of the two-color injection molding machine was examined and compared by experiments and CAE analyses.

Finite element study on the hydro-embedding process (유한요소 해석법을 이용한 하이드로 임베딩 공정연구)

  • Kim D. K.;Park K. S.;Kim D. H.;Moon Y. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.206-209
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    • 2004
  • In the hydroforming process the number of process can be reduced by combining pre-forming process and post-forming process such as the bending, piercing and the embedding process. Integrated studies on the embedding manufacturing technology have been performed by analyzing the deformed mode of the tubes and the optimal process parameters. In this study, a simulation model that can prove clamping force between the clamping element and tube has been investigated by FEM. The characteristics of the embedded parts, such as the shape of the screw tip, screw thread and shape of thread were investigated at various clamping element conditions.

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Fabrication of Electrostatic Chucks Using Borosilicate Glass Coating as an Insulating Layer (붕규산염 유리를 절연층으로 도포한 정전척의 제조)

  • Bang, Jae-Cheol;Lee, Ji-Hyung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.11b
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    • pp.390-393
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    • 2001
  • This study demonstrated the feasibility of tape casting method to fabricate soda borosilicate glass-coated stainless steel electrostatic chucks(ESC) for low temperature semiconductor processes. The glass coatings on the stainless steel substrates ranged from $100{\mu}m$ to $150{\mu}m$ thick. The adhesion of the glass coatings was found to be excellent such that it was able to withstand moderate impact tests and temperature cycling to over $300^{\circ}C$ without cracking and delamination. The electrostatic clamping pressure generally followed the theoretical voltage-squared curve except at elevated temperatures and higher applied voltages when deviations were observed to occur. The deviation is due to increased leakage current at higher temperature and applied voltage as the electrical resistivity drops.

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Fabrication of Electrostatic Chucks Using Borosilicate Glass Coating as an Insulating Layer (붕규산염 유리를 절연층으로 도포한 정전척의 제조)

  • 방재철;이지형
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.11a
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    • pp.390-393
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    • 2001
  • This study demonstrated the feasibility of tape casting method to fabricate soda borosilicate glass-coated stainless steel electrostatic chucks(ESC) for low temperature semiconductor processes. The glass coatings on the stainless steel substrates ranged from 100 $\mu\textrm{m}$ to 150 $\mu\textrm{m}$ thick. The adhesion of the glass coatings was found to be excellent such that it was able to withstand moderate impact tests and temperature cycling to over 300$^{\circ}C$ without cracking and delamination. The electrostatic clamping pressure generally followed the theoretical voltage-squared curve except at elevated temperatures and higher applied voltages when deviations were observed to occur. The deviation is due to increased leakage current at higher temperature and applied voltage as the electrical resistivity drops.

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Effect of some welding parameters on nugget size in electrical resistance spot welding

  • Savas, Omer
    • Steel and Composite Structures
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    • v.18 no.2
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    • pp.345-355
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    • 2015
  • In this study, the effects of weld parameters on nugget size and tensile-shear strength of welding joint in electrical resistance spot welding of galvanized DP 600 steel sheets having 1.2 mm were investigated. Taguchi design method has been employed to examine the effects of five parameters of welding current, electrode pressure, welding time, clamping time and holding time by using the $L_{27}(5^3)$ orthogonal array. Results showed that the most effective parameters on tensile shear strength and the nugget size ratio (hn/dn) were found as welding current and welding time, whereas electrode pressure, clamping time and holding time were less effective factors. Max. 545 MPa strength was obtained through proposed optimum conditions by Taguchi technique.

Experimental Study on Transient Response According to Variation of Rib Height at Fuel Cell Plate (연료전지용 분리판의 리브 높이 변화에 따른 응답성 변화에 관한 실험적 연구)

  • Nam, Ki Hoon;Yun, Sung Ho;Han, Sung Ho;Choi, Nam Hyeon;Choi, Young Don
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.11
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    • pp.1009-1014
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    • 2013
  • In the present study, using a variation of rib height, the transient response and the performance are investigated. The cell voltage is acquired according to the current density change($0.8A/cm^2$ to $1.0A/cm^2$) under same stoichiometry and relative humidity. The different level of undershoots appeared at the different clamping pressure(1.5MPa and 2.0MPa) and different rib height. At 1.5MPa clamping pressure, rib manufactured cut at $100{\mu}m$ height goes to steady state faster than reference plate and has lower maximum undershoot voltage. But performance is lower than reference plate due to increasing contact resistance.

Study on Improving Flow Balance and Clamp Force of Family Mold for Refrigerator Shelf (냉장고용 선반 패밀리금형의 유동 밸런스와 클램프힘 개선에 관한 연구)

  • Park, Je-Hong;Yoon, Kyeong-Won;Ko, Chang-Oh;Seo, Sang-Won;Kim, Su-Jin
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.6
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    • pp.561-568
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    • 2014
  • Injection molding industries realize the necessity of developing family molds to improve competitiveness. One of the primary causes of manufacturing defective products is the imbalance of flow in a family mold. In this study, the family mold of a shelf for refrigerators is analyzed by using CAE software. First, the flow balance, clamping force, and injection pressure are analyzed for different gate diameters of two cavities. Second, the flow balance, clamping force, and injection pressure are improved when the two gate valves are open at different times. Finally, the results of filling analysis are compared with the test injection product.