• Journal of the Korean GEO-environmental Society
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• v.17 no.12
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• pp.17-26
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• 2016

The experimental investigation aims at developing controlled low strength materials (CLSM) using a self-cementitious fly ash (FA) as a binder and a bottom ash (BA) as a aggregate. The fly ash and bottom ash used in this study were obtained from a circulating fluidized bed combustion boiler (CFBC) which produces relatively high CaO containing fly ash. To find the optimum mixing condition satisfying flow consistency and unconfined compression strength (UCS), the CLSM specimens were prepared under various mixing conditions, including two types of aggregate and different weight fractions between fly ash and aggregate. Additionally, the prepared specimens were evaluated using a scanning electron microscope (SEM) and X-ray diffraction (XRD). The results of this study demonstrate that the water content satisfying flow consistency ranges from 42% to 85% and the flowability is improved with increasing the fraction of aggregate in whole mixture. The USC ranges from 0.3 MPa to 1.9 MPa. The results of UCS increases with increasing the fraction of aggregate in FA-sand mixtures, but decreases with increasing the fraction of aggregate in FA-BA mixtures. SEM images and XRD patterns reveal that the occurrence of both geopolymerization and hydration. The results of this study demonstrate that CFBC fly ash could be used as an alternative binder of CLSM mixtures.

• Journal of the Korean Recycled Construction Resources Institute
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• v.8 no.3
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• pp.255-262
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• 2020

Blended cement with fly ash and bottom ash from Circulating Fluidized Bed Combustor boiler(CFBC) burned at a low temperature, can be high heat of hydration and abnormal setting caused by higher volumn contents of Fe₂O₃, free-CaO, SO₃. In this study, the ground CFBC bottom ash powder mixed with blast furnace slag was used as substitute activator of gypsum and recycled iron slag was produced from mix and pulverized by ball mill to increase the recycling rate. The effect on compressive strength of cements with the mixture of original and hydrated bottom ash mixtures with BFS with small water, respectively, was analyzed, and it was found that the hydrated bottom ash activator was more effective in initial strength development. To improve the initial strength of blended cement, an activator mixed with a blast furnace slag and bottom ash mixing ratio of 5:95 and 10:90, respectively, the slag cement by about 6%, and it was analyzed to develop an initial strength similar to gypsum as a conventional activator.

• Korean Chemical Engineering Research
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• v.56 no.6
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• pp.856-863
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• 2018

In order to investigate the re-carbonation behaviors of limestones in an oxy-circulating fluidized bed combustor (Oxy-CFBC), the re-carbonation characteristics of domestic 4 different limestone samples were analyzed in a thermogravimetric analyzer (TGA-N1000) with the higher concentration of $CO_2$. Effect of reaction temperature ($600{\sim}900^{\circ}C$) and $CaCO_3$ content (77~95%) of limestones were determined and the mass change of the CaO was observed. Under the temperature of $800^{\circ}C$, the conversion rate increased with increasing reaction temperature. However, the conversion rate decreased with increasing reaction temperature over $800^{\circ}C$. In the case of $CaCO_3$ content, the conversion was remarkably different at $870^{\circ}C$. In addition, reaction rate equations for simulating the re-carbonation of limestone by using gas solid reaction models were proposed in this study.

• Korean Chemical Engineering Research
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• v.59 no.1
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• pp.60-67
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• 2021

This study presented techno-economic analysis of a 500 MWe oxy-coal power plant with CO2 capture. The power plant included a circulating fluidized-bed (CFB), ultra-supercritical steam turbine, flue gas conditioning (FGC), air separation unit (ASU), and CO2 processing unit (CPU). The dry flue gas recirculation (FGR) was used to control the combustion temperature of CFB. One FGR heat exchanger, one heat exchanger for N2 stream exiting ASU, and a heat recovery from CPU compressor were considered to enhance heat efficiency. The decrease in the temperature difference (ΔT) of the FGR heat exchanger that means the increase in heat recovery from flue gas enhanced the electricity and exergy efficiencies. The annual cost including the FGR heat exchanger and FGC cooling water was minimized at ΔT = 10 ℃, where the electricity efficiency, total capital cost, total production cost, and return on investment were 39%, 1371 M$, 90 M$, and 7%/y, respectively.

• Korean Chemical Engineering Research
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• v.61 no.3
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• pp.419-425
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• 2023

This paper presents the research results of analyzing the high-temperature corrosion characteristics of three currently commercialized heat exchanger tube materials under actual operating conditions of a biomass power plant. In order to precisely analyze the high-temperature corrosion characteristics of these materials, a high-temperature corrosion evaluation device was installed in the power plant equipment, which allows for adjusting the surface temperature of the heat exchanger tubes. Experiments were conducted for approximately 300 hours under various temperature and operating conditions. In this study, the commercialized heat exchanger tube materials used were SA213T12, SA213T22, and SA213T91 alloys. In order to objectively analyze the high-temperature corrosion characteristics of each material, an international standard-based process to remove corrosion products was applied to obtain the weight change of the specimens, and the average thickness loss and corrosion rate were derived. Thus, the high-temperature corrosion results for each condition were quantitatively compared and analyzed. In addition, in order to increase the reliability of the high-temperature corrosion evaluation method introduced in this study, the surface and cross-sectional corrosion of the specimens were confirmed by using scanning electron microscopy and energy-dispersive X-ray analysis. Based on these analysis results, it was found that the corrosion resistance of the commercial heat exchanger materials increases as the content of chrome and nickel in the composition increases. Additionally, it was found that the corrosion phenomenon is rapidly accelerated as the surface temperature increases. Finally, the replacement period (lifetime) of the heat exchanger tubes under each condition could be inferred through this study.

• Journal of the Korean Recycled Construction Resources Institute
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• v.11 no.4
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• pp.324-331
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• 2023

In this study, the hydration and carbonation properties of circulating fluidized bed boiler (CFBC) ash with different free-CaO contents were investigated. In addition, the possibility of utilizing CFBC ash with a high free-CaO content as a cementitious material was investigated by carbonation curing as a pretreatment. The CFBC ash with high free-CaO content exhibited rapid setting behavior and low early compressive strength when mixed with cement. For CFBC ash with high free-CaO content, carbon dioxide capture increased with the duration of carbonization curing. In addition, the free-CaO value decreased together, indicating that the free-CaO reacted with carbon dioxide. When the CFBC ash with high free-CaO content was pretreated by carbonation, no fresh set appeared, and the initial compressive strength was improved. From the results of this study, it is confirmed that CFBC ash with high free-CaO content has a high potential to be utilized as a cementitious material through proper carbonation curing.

• Journal of the Korean Ceramic Society
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• v.53 no.3
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• pp.354-361
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• 2016

The purpose of this study was to prepare lightweight foamed concrete by mixing coal fly ash of circulating fluidized bed combustion(CFBC) with cement, and to develop uses for recycling by analyzing carbonation behavior resulting from a change in conditions for pressurized carbonation. For concrete, CFBC coal fly ash was mixed with Portland cement to the water-binder ratio of 0.5, and aging was applied at room temperature after 3 days of curing at $20^{\circ}C$, RH 60%. For carbonation, temperature was fixed at $60^{\circ}C$ and time at 1 h in the use of autoclave. Pressures were controlled to be $5kgf/cm^2$ and the supercritical condition of $80kgf/cm^2$, and gas compositions were employed as $CO_2$ 100% and $CO_2$ 15%+N2 85%. In the characteristics of produced lightweight concrete, the characteristics of lightweight foamed concrete resulting from carbonation reaction were affirmed through rate of weight change, carbonation depth test, air permeability, and processing analysis for the day 28 specimen. Based on these results, it is concluded that the present approach could provide a viable method for mass production of eco-friendly lightweight foamed concrete from CFBC coal fly ash stabilized by carbonation.

• Transactions of the Korean hydrogen and new energy society
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• v.28 no.4
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• pp.384-391
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• 2017

Effects of operating variables on solid circulation rate were measured and discussed using two-interconnected circulating fluidized bed system at ambient temperature and pressure. OCN 706-1100 particles were used as oxygen carrier. The measured solid circulation rates increased as the lower loop seal gas flow rates and the solid height in the fuel reactor increased. Suitable operating conditions to avoid choking of the air reactor were confirmed. Continuous long-term operations of steady-state solid circulation were also demonstrated at two different conditions based on the operating window.

• Journal of Energy Engineering
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• v.11 no.3
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• pp.224-229
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• 2002

During the operation of Circulating Fluidized Bed Combustion Boiler, defluidization is mainly caused by the formation of clinker. The clinker is made of components of Si, Fe, Ca, etc. However, although the defluidization is widely researched, the major factor has not been validated yet clearly. In this study, in the view of the shape and the arrangement of nozzles at a distributor (type 1, type 2), the formation of clinker is examined by CFD calculations and an improved nozzle design is proposed.

• 한국신재생에너지학회:학술대회논문집
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• 2011.05a
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• pp.186.2-186.2
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• 2011

RDF 연료의 열이용은 2003 폐플라스틱 고형연료 사용에 관한 고시가 나온이후 생산과 이용이 꾸준히 증가하는 추세이며 최근에는 원주, 대구, 부산 등 각 지역의 RDF 생산시설 구축 및 열병합 보일러 건설사업의 추진으로 더욱 활발하게 진행되고 있다. 본 연구는 순환유동층 시범 연소로에서 RDF를 전용으로 연소하여 그 연소특성을 고찰하고 상용 보일러 설계를 위한 연소자료를 축적하는 데 있다. 본 연구는 실험을 위하여 자체로 건설한 순환유동층 보일러에서 수행하였다. 연소 연구에서는 연소특성과 더불어, 환경기술과 연소로의 부식방지에 관한 기술을 고찰하였다. 보일러의 스팀사양은 $300^{\circ}C$와 15ata 이상으로 하였다. 설치된 보일러는 장시간의 운전과 반복 실험을 통해 상용 규모 보일러의 설계에 적용할 연소자료를 확보하였다. 또한 연료특성을 파악하기 위하여 국내에서 생산되는 RPF와 RDF 각 일종을 입수하여 성분을 분석하고 그 특성 자료를 비교하였다. RDF는 순환유동층 보일러에서 뛰어난 연소 효율을 나타내었으며 배연특성도 연소하는 동안 일정하게 배출되었다. 온도나 압력등 연소 변수는 RDF는 연소실험 동한 안정적인 값을 나타내었다. 대부분의 배연물질은 환경기준을 충족할 수 있었다. 다만 HCl의 배출 특성은 환경 규제치를 넘어 섰으며 별도의 배가스 처리기술을 적용하여 환경기준을 맞출 수 있었다.