• Title/Summary/Keyword: chemical heat conversion

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Tubular reactor design for the oxidative dehydrogenation of butene using computational fluid dynamics (CFD) modeling

  • Mendoza, Joseph Albert;Hwang, Sungwon
    • Korean Journal of Chemical Engineering
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    • v.35 no.11
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    • pp.2157-2163
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    • 2018
  • Catalytic reactors have been essential for chemical engineering process, and different designs of reactors in multi-scales have been previously studied. Computational fluid dynamics (CFD) utilized in reactor designs have been gaining interest due to its cost-effective advantage in designing the actual reactors before its construction. In this work, butadiene synthesis via oxidative dehydrogenation (ODH) of n-butene using tubular reactor was used as a case study in the CFD model. The effects of coolant and reactor diameter were investigated in assessing the reactor performance. Based on the results of the CFD model, the conversion and selectivity were 86.5% and 59.5% respectively in a fixed bed reactor under adiabatic condition. When coolants were used in a tubular reactor, reactor temperature profiles showed that solar salt had lower temperature gradients inside the reactor than the cooling water. Furthermore, higher conversion (90.9%) and selectivity (90.5%) were observed for solar salt as compared to the cooling water (88.4% for conversion and 86.3% for selectivity). Meanwhile, reducing the reactor diameter resulted in smaller temperature gradients with higher conversion and selectivity.

Study on Methane Steam Reforming utilizing Concentrated Solar Energy -Part 1. In search of the best reaction condition for steam reforming of methane- (태양열을 이용한 메탄의 수증기 개질 반응기 연구 -Part 1. 수증기 개질 반응에서의 최적 반응 조건 탐색-)

  • Kim, Ki-Man;Nam, Woo-Seok;Han, Gui-Young;Kang, Yong-Heack
    • Journal of the Korean Solar Energy Society
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    • v.25 no.4
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    • pp.13-19
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    • 2005
  • The reaction of steam reforming of methane with commercial catalysts was conducted for thermochemical heat storage. The reaction conditions were investigated for temperature range of 700 to $900\;^{\circ}C$ and steam to carbon mole ratios between 3.0 and 5.0. The reactor was made of stainless steel and it's dimension was 12 cm inside diameter and 6cm long. The effects of space velocity and reactants mole ratio and temperature on the methane conversion and CO selectivity were examined. Optimum reaction condition was determined. There was not a significant difference of methane conversion and CO selectivity compared to conventional reactor.

A Study on Performance and Reactor Behavior of Chemical Refrigerator (화학식 냉동기의 성능 및 반응기 거동에 관한 연구)

  • Park, Seung-Hoon;Lee, Jong-Ho
    • Journal of Energy Engineering
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    • v.6 no.1
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    • pp.87-95
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    • 1997
  • A chemical heat pump based on the reversible reactions between metal chlorides and ammonia gas is attractive alternative to compression system and liquid absorption systems in cooling and refrigerating fields. The advantages of chemical heat pump are no regulatory constants due to CFC refrigerants, utilization of gas, industrial waste heat, electricity, fuel oil etc. as heat sources and wide applications to energy storage system, large-scale energy managements for industrial process. The scale-up of chemical heat pump from laboratory prototype to pilot plants necessitates the interpretation of system performance and evaluation of dynamic behavior in the chemical reactor. This study contains the prediction of performance of chemical refrigerator according to operating condition, the dynamic simulations through reactor modelling, which is used for the calculation of reactive medium temperature and the conversion variation with reactor cooling temperature, and the effect survey of block parameters on the power of refrigerator.

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Low Temperature Methane Steam Reforming for Hydrogen Production for Fuel Cells

  • Roh, Hyun-Seog;Jun, Ki-Won
    • Bulletin of the Korean Chemical Society
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    • v.30 no.1
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    • pp.153-156
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    • 2009
  • Low temperature methane steam reforming to produce $H_2$ for fuel cells has been calculated thermodynamically considering both heat loss of the reformer and unreacted $H_2$ in fuel cell stack. According to the thermodynamic equilibrium analysis, it is possible to operate methane steam reforming at low temperatures. A scheme for the low temperature methane steam reforming to produce $H_2$ for fuel cells by burning both unconverted $CH_4$ and $H_2$ to supply the heat for steam methane reforming has been proposed. The calculated value of the heat balance temperature is strongly dependent upon the amount of unreacted $H_2$ and heat loss of the reformer. If unreacted $H_2$ increases, less methane is required because unreacted $H_2$ can be burned to supply the heat. As a consequence, it is suitable to increase the reaction temperature for getting higher $CH_4$ conversion and more $H_2$ for fuel cell stack. If heat loss increases from the reformer, it is necessary to supply more heat for the endothermic methane steam reforming reaction from burning unconverted $CH_4$, resulting in decreasing the reforming temperature. Experimentally, it has been confirmed that low temperature methane steam reforming is possible with stable activity.

Heat Transfer Characteristic of the Spiral Type Solar Chemical Reactor (수치해석을 통한 Spiral 형상 화학 반응기의 열전달 특성)

  • Jung, Young-Guk;Lee, Jin-Gyu;Lee, Ju-Han;Seo, Tae-Beom
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.22 no.1
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    • pp.40-48
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    • 2010
  • The purpose of the research is to develop the high performance solar chemical reactor for producing hydrogen using steam reforming reaction of methane. A specific shape chemical reactor is suggested : spiral type reactor. The reactor is installed on the dish-type solar thermal system of Inha University. The temperatures, $CH_4$ conversion rates, and Hz proportion are measured. At specific condition, $CH_4$ conversion rates of the spiral type reactor are about 91%, and Hz proportion are about 66%. The spiral type reactor gives reasonably good performance without any problems caused by highly concentrated solar radiation.

Analysis of Heat Transfer Performance for a Solar Chemical Reactor (고온 태양열 화학 반응기의 열전달 성능 분석)

  • Jung, Young-Guk;Lee, Ju-Han;Seo, Tae-Beom
    • 한국태양에너지학회:학술대회논문집
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    • 2009.04a
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    • pp.55-60
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    • 2009
  • The purpose of the research is to develop the high performance solar chemical reactor for producing hydrogen using steam reforming reaction of methane. A specific shape chemical reactor is suggested: spiral type reactor. The reactor is installed on the dish-type solar thermal system of Inha University. The temperatures, $CH_4$ conversion rates are measured. At specific condition, $CH_4$ conversion rates of the spiral type reactor are about 92%. The spiral type reactor gives reasonably good performance without any problems caused by highly concentrated solar radiation.

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Dynamic characteristics of an LDPE autoclave reactor with heat transfer

  • Lee, Jinsuk;Chang, Kil-Sang;Rhee, Hyun-Ku
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10b
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    • pp.1627-1632
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    • 1991
  • A compact type LDPE autoclave reactor is analyzed with respect to the effects of the initiator feed concentration and the rate of heat transfer by employing the mixing-cell model with backflow. Singularity theory is applied for the single-cell model so that one can construct all the possible bifurcation diagrams. Since the single-cell model may not be adequate for the actual reactor, a two-cell model is also treated to predict the dynamic behavior of the reactor. As the rate of heat transfer increases, various multiplicity patterns and oscillatory motions are found. Apparently, the monomer conversion can be substantially increased with proper he-at removal and initiator supplement scheme. For this, however, the complex dynamic features accompanied must be taken into consideration in the reactor design.

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A Theoretical Study on Exhaust Gas Reduction by Oxidation Catalyst in Diesel Engine (디젤기관에서 산화촉매장치에 의한 배기가스 저감에 관한 이론적 연구)

  • 한영출;김종춘;김태섭
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.4
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    • pp.179-189
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    • 1997
  • Among aftertreatment devices which reduce exhaust gas of diesel engine, diesel oxidation catalyst(DOC) with high reduction efficiency for gaseous matter and particulate matter is now studied actively. In this study, a transient one-dimensional model developed to simulate the thermal and conversion characteristics of adiabatic monolithic converters operating under warm up conditions is presented. This model takes into account the gas solid heat and mass transfer, axial heat conduction, chemical reactions and the related heat release. The model has been used to analyze the transient response of an axisymmetric catalytic converter during a warm-up as a function of catalyst design parameters and operation conditions in order to observe their effects on the lightoff behaviour. The experimental test was carried out 2400 cc light diesel engine with DOC.

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Simulation Analysis of Bio-Methane Decomposition Using Solar Thermal Energy (태양열 이용 바이오메탄 분해 해석연구)

  • Kim, Haneol;Lee, Sangnam;Lee, Sang Jik;Kim, Jongkyu
    • New & Renewable Energy
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    • v.17 no.1
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    • pp.40-49
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    • 2021
  • In this study, the optical properties, heat transfer capabilities and chemical reaction performance of a methane thermal decomposition reactor using solar heat as a heat source were numerically analyzed on the basis of the cavity shape. The optical properties were analyzed using TracePro, a Monte Carlo ray tracing-based program, and the heat transfer analysis was performed using Fluent, a CFD program. An indirect heating tubular reactor was rotated at a constant speed to prevent damage by the heat source in the solar furnace. The inside of the reactor was filled with a porous catalyst for methane decomposition, and the outside was insulated to reduce heat loss. The performance of the reactor, based on cavity shape, was calculated when solar heat was concentrated on the reactor surface and methane was supplied into the reactor in an environment with a solar irradiance of 700 W/㎡, a wind speed of 1 m/s, and an outdoor temperature of 25℃. Thus, it was confirmed that the heat loss of the full-cavity model decreased to 13% and the methane conversion rate increased by 33.5% when compared to the semi-cavity model.

Process Development and Economic Evaluation for Catalytic Conversion of Furfural to Tetrahydrofurfuryl Alcohol (푸르푸랄의 화학적 촉매전환을 통한 테트라히드로푸르푸릴 알코올 생산 공정 개발 및 경제성 평가)

  • Byun, Jaewon;Han, Jeehoon
    • Korean Chemical Engineering Research
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    • v.55 no.5
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    • pp.609-617
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    • 2017
  • Lignocellulosic biomass is a renewable resource for production of biofuels and biochemicals. Furfural (FF) is an important platform chemical catalytically derived from the hemicellulose fraction of biomass. Tetrahydrofurfuryl alcohol (THFA) is a FF derivative and can be used as an eco-friendly solvent with thermal and chemical stability. Despite large numbers of experimental studies for catalytic conversion of FF to THFA, few research have conducted on the economic feasibility for large-scale THFA production from FF. At the stage of assessment of the potential for commercialization of conversion technology, a large-scale process study is required to identify technological bottleneck and to obtain information for solving scale-up problems. In this study, process simulation and technoeconomic evaluation for catalytic conversion of FF to THFA are performed, as the following three steps: integrated process design, heat integration, and economic evaluation. First, a large-scale process including conversion and separation processes is designed based on experimental results. When the FF processing rate is 255 tonnes per day, the FF-to-THFA yields are 63.2~67.9 mol%. After heat integration, the heating requirements are reduced by 14.4~16.4%. Finally, we analyze the cost drivers and calculate minimum selling price of THFA by economic evaluation. The minimum selling price of THFA for the developed process are $2,120~2,340 per tonne, which are close to the current THFA market price.