• Title/Summary/Keyword: cement replacement ratio

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Mix Design of Polymer Grouting Mortar for Prepacked Concrete Using Polymer Dispersions (폴리머 디스퍼션을 이용한 프리팩트 콘크리트용 주입 모르타르의 배합에 관한 연구)

  • Jo, Young-Kug;Kim, Wan-Ki
    • Journal of the Korea Institute of Building Construction
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    • v.8 no.5
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    • pp.85-91
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    • 2008
  • Prepacked concrete has recently been used in the special constructions fields such as underwater concrete work, heavy-weight concrete work, underground structure work, partial repair works for damaged reinforced concrete structures. and polymer-modified mortars have been employed as grouting mortars for the prepacked concrete. The purpose of this study is to recommend the optimum mix design of polymer-modified grouting mortars for prepacked concrete. Polymer-modified mortars using SBR and EVA emulsions as admixture of grouting mortars for prepacked concrete are prepared with various mix proportions such as sand-binder ratio, fly ash replacement ratio, polymer-binder ratio. and tested for flowability, viscosity of grouting mortars, bleeding ratio, expansion ratio, flexural and compressive strengths of grouting mortars and compressive and tensile strengths of prepacked concretes. From the test results, it is apparent that polymer-modified mortars can be produced as grouting mortars when proper mix design is chosen. We can design the mix proportions of high strength mortars for prepacked concrete according to the control of mix design factors such as type of polymer, polymer-binder ratio, sand-binder ratio and fly ash replacement ratio. Water-binder ratio of plain mortars for a constant flowability value are in the ranges of 43% to 50%. SBR-modified mortar has a little water-binder ratios compared to those of plain mortar, however, EVA-modified mortar needs a high water-binder ratio due to a high viscosity of polymer dispersion. The expansion and bleeding ratios of grouting mortars are also controlled in the proper value ranges. Polymer-modified grouting mortars have good flexural. compressive and tensile strengths, are not affected with various properties with increasing fly ash replacement to cement and binder-sand ratio. In this study, SBR-modified grouting mortar with a polymer-binder ratio of 10% or less, a fly ash replacement of 10% to cement and a sand-binder ratio of 1.5 is recommended as a grouting mortar for prepacked concrete.

Reduction of cement consumption by producing smart green concretes with natural zeolites

  • Trung, Nguyen Thoi;Alemi, Nima;Haido, James H.;Shariati, Mahdi;Baradaran, Seyedata;Yousif, Salim T.
    • Smart Structures and Systems
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    • v.24 no.3
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    • pp.415-425
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    • 2019
  • This study was carried out to evaluate the natural zeolite in producing green concrete as an effort to prevent global warming and environmental impact problems of cement industries. To achieve this target, two types of natural zeolites applied to study physical, chemical and compressive strength of concrete containing different percentages of zeolites. The results in comparison with control samples indicate that compressive strength of zeolites mixes increases with the 15% replacement of zeolite instead of cement in all types of samples. In the water-cement ratio of 0.6, results showed an increase in the compressive strength of all percentages of replacement. This results indicate that using natural zeolites could be produced a green concrete by a huge reduction and saving in the consumption of cement.

Strength Properties of Non-cement Matrix Mixed with Tourmaline (토르마린을 혼입한 무시멘트 경화체의 강도 특성)

  • Kwon, Hyeong-Soon;Lee, Chang-woo;Hwang, Woo-Jun;Lee, Sang-soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.11a
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    • pp.55-56
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    • 2022
  • As global warming becomes serious, research is continuously being conducted to reduce CO2 emissions. Among building materials, the carbon emission of cement is so high that it accounts for 6.8% of the carbon emission of the entire industry. Studies replacement of cement with blast furnace slag and fly ash are steadily increasing. In addition, efforts are being made to reduce air pollution due to increased damage caused by increased concentrations of harmful substances such as fine dust and heavy metals in the air. There is an increasing number of studies that enable adsorption by mixing adsorbents into building materials. This study reviewed the strength properties to make an adsorbable non-cement finishing material by mixing tourmaline, an adsorbent, based on the non-cement composite, and confirmed that the strength decreases as the replacement ratio increases.

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An Experimental Study on the Engineering Properties of Concrete According to the Fineness and Replacement Ratio of Blast-Furnace Slag (고로슬래그미분말의 분말도 및 대체율에 따른 콘크리트의 공학적 특성에 관한 실험적 연구)

  • Na Chul-Sung;Lee Dong-Heck;Kim Jae-Hwan;Kim Won-Kee;Baik Yong-Kwan;Kim Moo-Han
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.565-568
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    • 2004
  • Properties examination of concrete using blast-furnace slag instead of cement is necessary, so it is planed that: basic data for utilization and performance management of blast-furnace slag by means of cement replacement is presented with experimental comparison and investigation of engineering properties of concrete according to the replacement ratio and fineness of blast-furnace slag.

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Basic Properties of Non-Clinker Cement Using Industrial By-Products (산업부산물을 이용한 무 클링커 시멘트의 기초적 특성)

  • 문경주;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.10a
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    • pp.11-16
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    • 2002
  • The production of Portland cement involves maximum use of resources and energy, which leads to destruction of tile ecological environment, raising in serious environmental issues such as acid rain and the greenhouse effect. In order to combat the arising problems associated with Portland cement, it thus is necessary that a non-clinker cement should be developed. In this study, non-clinker cement is produced by blending granulate blast furnace slag with phosphogypsum as main materials, and small amounts of hydrate lime or waste lime as activators. This paper aims to investigate compressive strength according to various condition of mixing ratio, blame, W/C ratio and curing temperature. Compressive strength of non-clinker cement increases continuously according to increase in curing age and blain. Although the compressive strength is fairly comparable to that of OPC in the early curing age, it reaches a higher lever in the later age than that of OPC due to the optimum mixing ratio and the continuous reaction of slag and phosphogypsum. Results obtained from this study have shown that non-clinker cement could be used as a replacement of OPC.

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An Experimental Study on the Properties of Concrete according to Water-Cement Ratio and Bottom Ash Replacement Ratio (물시멘트비 및 Bottom Ash 대체율에 따른 콘크리트의 특성에 관한 실험적 연구)

  • 이종호;조봉석;이태희;김용로;최세진;김무한
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.05a
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    • pp.699-704
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    • 2002
  • Recently, the coal ash production has been increased by increase of consumption of electric power. So it is important to find a reclaimed place and treatment utility for treating coal ash. Accordingly, in this study we performed an experimental study to compare and analyze the properties of concrete according to W/C and bottom ash replacement ratio. As a result of this study, it was found that the bleeding content was decreased according to decrease of W/C and increase of bottom ash replacement ratio, and the compressive strength of concrete using bottom ash was similar to plain concrete(replacement ratio 0%).

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Fundamental Properties of Mortar Utilizing Waste Concrete Power (폐콘크리트 분말을 활용한 모르타르의 기초물성에 관한 연구)

  • Choi, Yun-Wang;Moon, Dae-Joong;Kim, Sung-Su;Kim, Ki-Hyung;Moon, Han-Young
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.620-623
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    • 2004
  • Waste concrete powder(WCP) has been estimated with a great value-added material as by-product of waste concrete manufactured to fine and coarse aggregate for concrete, because it is able to utilized for cement clinker and concrete admixture. In the experimental results for this study, chemical composition of WCP was similar to that of cement, and specific gravity of WCPs were 2.46 and 2.48 due to internal micro-void of WCP. Final setting of paste with WCP was delayed, and flow value of mortar with WCP was tendency to reduced in comparison with that of paste and mortar with only ordinary portland cement as replacement ratio of WCP increased. Furthermore, sorptivity of mortar with WCP was increased as replacement ratio of WCP increased. Compressive strength of mortar with $15\%$ WCP was developed about 27MPa at 28days.

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Optimizing cement replacement with rice husk ash and eggshell ash for enhanced mechanical properties of geopolymer concrete: A comparative study with and without admixture

  • Yashwanth Pamu;Venkata Sarath Pamu;Praveen Samarthi;Mahesh Kona
    • Computers and Concrete
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    • v.33 no.6
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    • pp.707-724
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    • 2024
  • This paper proposes a study of cement replacement with rice husk ash (RHA) and eggshell ash (ESA) for enhanced mechanical properties of geopolymer (GP) concrete with and without admixture. The main objective is to investigate the mechanical properties of GP with various replacement levels of Pozzolana Portland cement by RHA and ESA. The GP resistance to durability is examined and impact of ash materials on concrete's durability performance is determined. The environmental benefits of using agricultural waste materials in GP manufacturing minimize cement usage and CO2 emissions. The goal is to assess value of RHA-ESA of building material, paving stones for structures to lessen environmental impact. The novelty lies in use of ESA and RHA as partial replacements for cement and investigation of admixtures to enhance concrete properties, and reduce environmental impact. The research contributes by introducing a novel approach to reducing cement consumption by using ESA and RHA to address environmental concerns. It also explores the potential benefits of admixtures improving concrete performance and reducing environmental pollution. A study is carried with and without impacts of admixture to find compressive strength of GP cubes. The cement has been replaced by RHA and ESA in the range of (2.5%+7.5%, 5%+5%, 7.5%+2.5) by weight of cement for M20 mix. The compressive strength (CS) and split tensile strength (STS) at 7days, 14 days and 28 days is obtained as 21 N/mm2 at 7.5%RHA+2.5%ESA and 2.3 at 7.5%RHA+2.5%ESA, 24 N/mm2 at 7.5%RHA+2.5%ESA and 2.3 at 7.5%RHA+2.5%ESA, 28 N/mm2 at 7.5%RHA+2.5%ESA and 2.8 at 7.5%ESA respectively with normal curing condition.

Properties of Compressive Strength of Mortar Mixed with WCP for Soil Pavement (폐콘크리트분말 혼합 흙도로 포장용 모르타르의 압축강도 특성)

  • Moon Han Young;Choi Yun Wang;Song Yong Kyu;Moon Dae Joong;Shin Hwa Cheol;Jung Chul Hee
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.537-540
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    • 2004
  • Recently, for industrial development period, concrete structures in domestics have been increased. They were deteriorated by attack of carbonation, freeze-thaw and corrosion etc. In hence they were demolished and reconstructed, resulted in waste concrete particles. In this paper, waste concrete particles (WCP) by product from different crushing and selecting process were used in soil cement-based pavement in the various recycling. For using WCP in soil cement-based pavement, the Qualities, physical and chemical properties, of WCP should be researched. In the first step, the specified compressive strength of mortar for two types of clay sand soil and clay soil respectively was experimented to be 15 Mpa and then optimum mixing ratio of chemical solidification agent were decided in the range of $1.5\~3.0\%$ in the replacement with cement weight content. In the second step, based on the prior experimental results, recycling possibility of WCP in soil cement-based pavement was studied. In the result of experiment the mixing ratio of WCP were 5, 10, 15 and $20\%$ in the replacement with soil weight and the compressive strength of mortar was somewhat decreased according to the increase of the mixing ratio of WCP.

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Sulfate and Freeze-thaw Resistance Characteristic of Multi-component Cement Concrete Considering Marine Environment (해양환경을 고려한 다성분계 시멘트 콘크리트의 황산염 및 동결융해 저항 특성)

  • Kim, Myung-Sik;Beak, Dong-Il;Kang, Jun-Ho
    • Journal of Ocean Engineering and Technology
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    • v.26 no.3
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    • pp.26-32
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    • 2012
  • Recently, concrete using multicomponent blended cement has been required to increase the freeze-thaw and sulfate resistances of concrete structures exposed to a marine environment. Thus, the purpose of this study was to propose the use of concrete containing multicomponent blended cement as one of the alternatives for concrete structures exposed to a marine environment. For this purpose, batches of concrete containing ordinary portland cement (OPC), binary blended cement (OPC-G, G: ground granulated blast slag), ternary blended cement (OPC-GF, F: fly ash), and quaternary blended cement (OPC-GFM, M: mata-kaolin) were made using a water-binder ratio of 50%. Then, the durability levels, including thesulfate and freeze-thaw resistances, were estimated for concrete samples containing OPC, OPC-G, OPC-GF, and OPC-GFM. It was observed from the tests that the durability levels of the concrete samples containing OPC-G and OPC-GF were found to be much better than that of the concrete containing OPC. The optimum mixing proportions were a40% replacement ratio of ground granulated blast slag for the binary blended cement and a30% replacement ratio of ground granulated blast slag and 10% fly ash for the ternary blended cement.