• 한국세라믹학회지
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• 제53권2호
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• pp.215-221
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• 2016

In this study, the utilization of the by-products of various industries was examined using raw materials of CSA high-functional cement such as coal bottom ash, red mud, phosphate gypsum, etc. Technology to improve energy efficiency and reduce $CO_2$ was developed as part of the manufacturing process; this technology included lower temperature sintering ($150{\sim}200^{\circ}C$) than is used in the OPC cement manufacturing process, replacement of CSA cement with the main raw material bauxite, and a determination of the optimum mix condition. In order to develop CSA cement, a manufacturing system was established in the Danyang plant of the HANIL Cement Co. Ltd., in Korea. About 4,200 tons of low purity expansion agent CSA cement (about 16%) and about 850 tons of the lime-based expansion agent dead burned lime (about 8%) were produced at a rate of 60 tons per hour at the HANIL Cement rotary kiln. To improve the OPC cement properties, samples of 10%, 13%, and 16% of CSA cement were mixed with the OPC cement and the compressive strength and length variation rate of the green cement were examined. When green cement was mixed with each ratio of CSA cement and OPC cement, the compressive strength was improved by about 30% and the expansibility of the green cement was also improved. When green cement was mixed with 16% of CSA cement, the compressive strength was excellent compared with that of OPC cement. Therefore, this study indicates the possibility of a practical use of low-cost CSA cement employing industrial wastes only.

• 지질공학
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• 제13권3호
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• pp.345-358
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• 2003

근래에 와서 천연골재자원의 보호와 건설 폐기물의 재활용의 측면에서 폐 콘크리트에서 분리한 재생골재의 재활용이 모색되어 왔으나, 재생골재는 주로 콘크리트 도로기층용과 구조물 됫채움재와 같은 저급재료로 사용되고 있다. 본 연구는 재생골재의 콘크리트 용 골재로의 효율적인 재활용 가능성을 위하여, 재생골재의 구성광물, 화학조성 및 공학적 물성 특성 파악하고 재생콘크리트(RCA)의 시공성과 역학적 특성에 대한 연구를 수행하였다. 재생골재에 잔존하는 폐 콘크리트의 모르타르 및 시멘트 페이스트는 골재의 기초 물성 특성, 재생콘크리트의 시공성 및 굳은 콘크리트의 공학적 특성에 주요한 영항을 미치는 것으로 나타났다. 그러나, 적절한 양의 재생굵은골재를 대체한 재생콘크리트는 압축강도와 동결융해 내구성에서 보통 콘크리트의 기준에 근접하는 것으로 나타났다 따라서, 재생골재의 제조과정에서 폐 콘크리트의 모르타르 및 시멘트 페이스트의 제거가 효율적으로 이루어지고 적절한 대체율이 적용되면, 재생골재는 콘크리트용 골재로서 효율적인 사용이 확대 될 수 있을 것으로 사료된다.

• 한국세라믹학회지
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• 제53권4호
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• pp.435-443
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• 2016

Coal ash, a material generated from coal-fired power plants, can be classified as fly ash and bottom ash. The amount of domestic fly ash generation is almost 6.84 million tons per year, while the amount of bottom ash generation is 1.51 million tons. The fly ash is commonly used as a concrete admixture and a subsidiary raw material in cement fabrication process. And some amount of bottom ash is used as a material for embankment and block. However, the recyclable amount of the ash is limited since it could cause deterioration of physical properties. In Korea, the ashes are simply mixed and used as a replacement material for cement. In this study, an attempt was made to mechanically activate the ash by grinding process in order to increase recycling rates of the fly ash. Activated fly ash was prepared by controlling the mill types and the milling times and characteristics of the mortar containing the activated fly ash was analyzed. When the ash was ground by using a vibratory mill, physical properties of the mortar mixed with such fly ash were higher than the mortar mixed with fly ash ground by a planetary mill.

• 콘크리트학회논문집
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• 제22권5호
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• pp.617-624
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• 2010

SHCC(strain hardening cement composite)의 구성요소 중 섬유는 상당히 중요하며 가교작용에 의해 시멘트 복합체의 파괴양상을 조절 할 수 있고, 섬유의 인장강도, 탄성계수, 형상비와 같은 섬유의 특성은 SHCC 구조물에서의 파괴 거동에 큰 영향을 미치게 된다. 콘크리트의 경우 수축에 따른 균열과 인장강도가 작게 나타나는 대표적인 단점을 가지고 있다. 또한 구조물에서 수축에 따른 균열은 피할 수 없게 되는 간과해서는 안되는 요소로, 팽창재를 사용함에 따라 초기수축균열을 줄여줄 수 있다. 따라서 이 논문에서는 팽창재를 사용한 SHCC의 변형 및 거동에 따른 성능을 평가하기 위하여 수축, 압축, 휨 및 인장 실험을 계획하였으며, 물바인더비 30%, 팽창재 대체량은 8~14%, 섬유의 혼입량은 1.5%를 사용하여 실험체를 계획 하였다. 또한 팽창재와 섬유 사용에 따른 영향을 평가하기 위하여 팽창재를 0, 10% 치환한 Mor 실험체를 계획 하였다. 팽창재를 사용함에 따라 발생한 SHCC의 팽창은 섬유에 의해 억제 되었으며, 팽창재를 사용함에 따라 전반적으로 성능이 향상되었으며, 팽창재를 10% 혼입한 실험체의 경우 가장 적절한 팽창량을 나타내는 것으로 판단된다.

• Advances in concrete construction
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• 제9권3호
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• pp.279-287
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• 2020

This paper focuses on the engineering properties of Bentonite-Cement-Sodium silicate (BCS) grout, which was prepared by partially replacing the ordinary Portland cement in Cement-Sodium silicate grout with lithium bentonite (Li-bent) and sodium bentonite (Na-bent), respectively. The effect of different Water-to-Solid ratio (W/S) and various replacement percentages of bentonite on the apparent viscosity, bleeding, setting time, and early compressive strength of BCS grout were investigated. The XRD method was used to detect its hydration products. The results showed that both bentonites played a positive role in the stability of BCS grout, increased its apparent viscosity. Na-bent prolonged the setting time of BCS, while 5% of Li-bent shortened the setting time of BCS. The XRD analysis indicated that the hydration products between the mixture containing Na-bent and Li-bent did not differ much. Using bentonite as supplementary cementitious material (SCM) to replace partial cement is a promising way to cut down on carbon dioxide emissions and to produce low-cost, eco-friendly, non-toxic, and water-resistant grout. In addition, Li-bent was superior to Na-bent in improving the strength and the thickening of BCS grouts.

• Advances in concrete construction
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• 제16권6호
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• pp.317-325
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• 2023

Strength prediction and correlation of concrete is done using experimental and analytical methods. Main objective is to correlate the experimental and simulated values of compressive strength of concrete mix using Fly Ash (FA) and Silica Fume (SF) by partial replacement of cement in concrete. Mix proportion was determined using IS method for M40grade concrete. Hundred and forty-seven cubes were cast and tested using Universal Testing Machine (UTM). Genetic Algorithm (GA) model was developed using C++ program to simulate the compressive strength of concrete for various proportions of FA and SF replacements individually at 3% increments. Experiments reveal that 12 percent silica fume replacement produced maximum compressive strength of 35.5 N/mm², 44.5 N/mm² and 54.8 N/mm² moreover 9 percent fly ash replacement produced a maximum strength of 31.9 N/mm², 37.6 N/mm² and 51.8 N/mm² during individual material replacement of concrete mix. Correlation coefficient for each curing period of fly ash and silica fume replaced mix were acquired using trend lines. The correlation coefficient is found to be approximately 0.9 in FA and SF replaced mix irrespective of the mix proportion and age of concrete. A higher and positive correlation was found between the experimental and simulated values irrespective of the curing period in all the replacements.

• 콘크리트학회논문집
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• 제22권5호
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• pp.685-694
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• 2010

지금까지 환경 친화적 재료로서 황토에 관한 연구는 포틀랜드 시멘트를 부분적 대체하거나, 완전 대체하는 연구로 진행되어 왔다. 기존의 대부분의 연구에서는 압축강도, 건조수축, 크리프 등 황토 콘크리트의 역학적 성질에 초점이 맞춰졌다. 이 연구에서는 황토 콘크리트로 제작된 보 실험체의 전단강도를 실험하였다. 또한 황토 콘크리트에 정착된 인장 철근의 부착강도를 실험하였다. 이번 실험에서 시멘트를 20% 대체하는 활성 황토와 시멘트를 100% 대체하는 활성 황토를 사용한 콘크리트가 사용되었다. 실험 결과, 시멘트 20% 대체 활성 황토와 무시멘트 활성 황토 콘크리트 보의 전단 강도는 일반 포틀랜드 시멘트 콘크리트 보와 동등하였다. 반면에, 무시멘트 활성 황토 콘크리트의 부착 강도는 일반 포틀랜드 시멘트 콘크리트보다 작았다.

• Computers and Concrete
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• 제31권4호
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• pp.327-335
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• 2023

The most popular building material, concrete, is intrinsically linked to the advancement of humanity. Due to the ever-increasing complexity of cementitious systems, concrete formulation for desired qualities remains a difficult undertaking despite conceptual and methodological advancement in the field of concrete science. Recognising the significant pollution caused by the traditional cement industry, construction of civil engineering structures has been carried out successfully using Geopolymer Concrete (GPC), also known as High Performance Concrete (HPC). These are concretes formed by the reaction of inorganic materials with a high content of Silicon and Aluminium (Pozzolans) with alkalis to achieve cementitious properties. These supplementary cementitious materials include Ground Granulated Blast Furnace Slag (GGBFS), a waste material generated in the steel manufacturing industry; Fly Ash, which is a fine waste product produced by coal-fired power stations and Silica Fume, a by-product of producing silicon metal or ferrosilicon alloys. This result demonstrated that GPC/HPC can be utilised as a substitute for traditional Portland cement-based concrete, resulting in improvements in concrete properties in addition to environmental and economic benefits. This study explores utilising experimental data to train artificial neural networks, which are then used to determine the effect of supplementary cementitious material replacement, namely fly ash, Ground Granulated Blast Furnace Slag (GGBFS) and silica fume, on the compressive strength, tensile strength, and modulus of elasticity of concrete and to predict these values accordingly.

• 한국전기전자재료학회논문지
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• 제31권1호
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• pp.24-28
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• 2018

Insulators used in overhead transmission lines are continuously exposed to a number of mechanical and electrical stresses owing to external environmental factors, resulting in corrosion, reduction in durability, and deterioration. Widely used porcelain insulators are fabricated with cement and porcelain and are especially common in Korea. Changes in the hardness and chemical reactivity of the cement increase the leakage and fault currents and increase the possibility of flashover due to insulation breakdown. Therefore, it is important to evaluate the durability and defects of porcelain insulators. Studies on the reliability of various evaluation methods are needed to prevent accidents by accurately determining the replacement timing and potential defects in porcelain insulators. In this study, the hardness of the cement part of the porcelain insulator was measured using the Vickers hardness test and its composition was analyzed by energy dispersive spectroscopy and X-ray diffraction analysis. The performance of the insulators was compared in two different regions with varying climatic conditions. This study presents an evaluation method of the defects in porcelain insulators by measuring humidity, which can also be used to assess the reliability of the insulators.

• Advances in Computational Design
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• 제4권3호
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• pp.295-305
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• 2019

The sealing cement of total hip arthroplasty is the most widely used binder in orthopedic surgery for anchoring implants to their recipient bones. Nevertheless, this latter remains a fragile material with weak mechanical properties. Inside this material cracks initiate from cavities. These cracks propagate under the effect of fatigue and lead to the failure of this binder and consequently the loosening of the prosthesis. In this context, this work consists to predict the position of cracks initiation and their propagations path using the Extended Finite Element Method (XFEM). The results show that cracks can only be initiated from a sharp edges of an ellipsoidal cavity which the ratio of the minor axis over the major axis is equal to 0.1. A maximum crack length of 19 ?m found for a cavity situated in the proximal zone position under a static loading. All cracks propagate in same(almost) way regardless of the cavity(site of initiation) position and its inclination in the proximal zone.