• Title/Summary/Keyword: cement replacement material

Search Result 199, Processing Time 0.022 seconds

A Effect of Chemical Composition and Replacement Ratio of Limestone Admixture on Initial Cement Characteristics (석회석 혼합재의 화학성분과 치환량이 시멘트 초기 물성에 미치는 영향)

  • Dong-Kyun Suh;Gyu-Yong Kim;Jae-Won Choi;Kyung-Suk Kim;Ji-Wan Woo
    • Journal of the Korean Recycled Construction Resources Institute
    • /
    • v.11 no.4
    • /
    • pp.440-448
    • /
    • 2023
  • Utilizing admixture, which is one of the raw material replacement method in the cement industry, is expected to be easily and quickly put to practical use as it is relatively more accessible than other methods. Among cement admixtures, limestone powder is reported to be able to improve cement performance through nucleation effects, chemical effects, and filler effects, so it is a material expected to be suitable as a cement admixture. Meanwhile, as high-quality limestone is depleted around the world, the use of limestone with clay or high magnesia (MgO) content is becoming increasingly inevitable. Therefore, in this study, we attempted to evaluate the suitability of limestone cement as a admixture by measuring the basic properties of limestone cement mixed with limestone of different qualities commonly used in Korea. As a result, the effect of alite reaction promotion was confirmed regardless of the chemical composition of the limestone binder. However, the dilution effect depending on the substitution amount was greater than the chemical composition. It is believed that normal-grade limestone can be used as a mixture as long as the limestone content in cement is within 15 % in this scope of study. In the future, we plan to evaluate the impact of the chemical composition of the limestone mixture through additional experiments depending on the chemical composition of cement.

Study on prestressed concrete beams and poles with cement replaced by steel dust

  • Sujitha Magdalene, P;Harishankar, S
    • Advances in concrete construction
    • /
    • v.5 no.4
    • /
    • pp.391-405
    • /
    • 2017
  • Cement acts as the most important component of concrete as it binds and holds the concrete together. But it is one of the major $CO_2$ emitters all over the world, during manufacturing (900 kg of $CO_2$ per 1000 kg). Some of the modern construction methods aim at reducing the amount of usage of cement and came out with numerous solutions for replacement of the same. One such supplement in current trend is the Steel dust or the Electric Arc Furnace Dust (EAFD), which is a waste product from the electric arc furnace when the scrap metal is melted. When the concrete containing steel dust is exposed to atmosphere, the environmental oxygen and moisture play role to form rust and ultimately the member becomes harder. As Cement is the binder of conventional concrete, only certain percentage of the same could be replaced by the new material, steel dust. Tests were conducted for the 28 days cube strength of M45 grade (suitable for prestressing) concrete which has 0%, 10%, 20%, 30%, 40% and 50% steel dust instead cement. From the test, the optimum percentage replacement of steel dust was obtained, for which the beams and overhead poles were cast, prestressed and tested for the failure load and deflections. A conventional concrete beam and overhead pole were also cast, prestressed and tested to compare the results with those of the beam and pole that contained steel dust. The load vs. deflection plot and other results from the test is also discussed.

A Study on LCC Analysis by Floor Finishing Material to Reduce NOX in Urban Areas - Focusing on the photocatalytic pavement and cement pavement -

  • Bong, Jiwan;Lee, Chanhee;Choe, Suhyeon;Kim, Han Soo;Jeong, Kwangbok
    • Korean Journal of Construction Engineering and Management
    • /
    • v.25 no.5
    • /
    • pp.73-81
    • /
    • 2024
  • In South Korea, NOX emissions are a major concern, leading to acid rain and smog, harming both the atmosphere and human health, particularly in urban areas. This study seeks to determine the most advantageous pavement material for NOX reduction in urban areas and assess whether photocatalytic pavement blocks, proven to reduce NOX emissions, can serve as a viable alternative to conventional cement pavement blocks. To achieve this, a comparative life cycle cost (LCC) analysis was conducted between photocatalytic pavement blocks and conventional cement pavement blocks installed for their NOX reduction capabilities. The cost-saving benefits of NOX reduction were monetized for photocatalytic pavement blocks. The analysis period was based on the least common multiple of the replacement cycles of both pavement materials: 30 years. The results revealed that while photocatalytic pavement blocks initially produce higher installation costs than cement pavement blocks, they offer greater cost savings in terms of total cost and net present value due to their NOX reduction effect over the life cycle. Additionally, the cost-saving effects of photocatalytic pavement blocks are even more pronounced because their replacement period is 5 years longer than that of cement pavement blocks. This study holds significance in performing an LCC analysis of the previously unanalyzed photocatalytic pavement blocks while also demonstrating their potential as substitutes for cement pavement blocks.

Monitoring the effects of silica fume, copper slag and nano-silica on the mechanical properties of polypropylene fiber-reinforced cementitious composites

  • Moosa Mazloom;Hasan Salehi;Mohammad Akbari-Jamkarani
    • Structural Monitoring and Maintenance
    • /
    • v.11 no.2
    • /
    • pp.71-86
    • /
    • 2024
  • In this study, to reduce the amount of cement consumed in the production of cementitious composites, the effects of partial replacement of cement weight with nano-silica, silica fume, and copper slag on the mechanical properties of polypropylene fiber-reinforced cementitious composites are investigated. For this purpose, the effect of replacing cement weight by each of the aforementioned materials individually and in combination is studied. A total of 34 mix designs were prepared, and their compressive, tensile, and flexural strengths were obtained for each mix. Among the mix designs with one cement replacement material, the highest strength is related to the sample containing 2.5% nano-silica. In this mix design, the compressive, tensile, and flexural strengths improve by about 33%, 13%, and 15%, respectively, compared to the control sample. In the ones with two cement replacement materials, the highest strengths are related to the mix made with 10% silica fume along with 2% nano-silica. In this mix design, compressive, tensile, and flexural strengths increase by about 42%, 18%, and 20% compared to the control sample, respectively. Furthermore, in the mixtures containing three cement substitutes, the final optimal mix design for all three strengths has 15% silica fume, 10% copper slag, and 2% nano-silica. This mix design improves the compressive, tensile, and flexural strengths by about 57%, 23%, and 26%, respectively, compared to the control sample. Finally, two relationships have been presented that can be used to predict the values of tensile and flexural strengths of cementitious composites with very good accuracy only by determining the compressive strength of the composites.

Dynamic Properties of the Mortar Utilizing the Polysilicon Sludge as the Cement Admixture Material (시멘트 혼화재로써 폴리실리콘 슬러지를 활용한 모르타르의 역학적특성)

  • Lim, Jeong-Geun;Lee, Sang-Soo;Song, Ha-Young
    • Proceedings of the Korean Institute of Building Construction Conference
    • /
    • 2014.05a
    • /
    • pp.240-241
    • /
    • 2014
  • The environmental pollution problem the globally related to global warming arises. In the construction industry the cement mostly use material, generates the great quantity of CO2 among the fired process and the global warming is more aggravated. In addition, the polysilicon that is the main raw material used in the solar power generation, produces 1 ton and the industrial by-product of 2 tons is generated. In this way, the arising sludge there is not method recycling and it is all discarded. Therefore, in this research, try to present as the fundamental research material for using the polysilicon sludge as the admixture of the cement in order to reduce the amount of the cement. The based on 'KS L ISO 679' was progressed mortar test. the liquidity, air flow rate, setting time, water absorption ratio, flexural and compression strength was measured. According to, appropriate replacement ratio of the polysilicon sludge tries to analyze.

  • PDF

An Experimental Study on Stabilization/Solidification of Plated Sludge using Cement (시멘트를 이용한 도금 슬러지 고형화에 대한 실험적 연구)

  • 김남중;김광서
    • Journal of the Korea Institute of Building Construction
    • /
    • v.1 no.2
    • /
    • pp.146-153
    • /
    • 2001
  • Radical development has been made in the every field of our society for the past scores of year. Radical development of industry and lining environment has mass-produced various toxic wastes . Which comes to the fore as a serious environmental problem. The purpose of this is to suggest the optima mix design by studying the utility of a toxic waste, plated sludge as a building material and deciding the standards of quality and use of cement and evaluating the properties of mortar and concrete in which plated sludge mixed. From an experiment, compressive strength required high early strength cement or special cement. Watertightness proved to be excellent. Heavy metals, such as Cd, Pb, Cu came out below an environmental standard. Cr+6 exceeded an environmental standard under a steam curing, but came out below an environmental under a standard curing. The higher replacement rate was, the lower frost, fusion and resistance were. Thus, got better results above the goal by condition. It was possible that plated sludge was replaced and solidified to aggregate. Therefore, it is necessary to define the standards of quality on strength, replacement rate of wastes, water permeability, endurance in other to solidify plated sludge to concrete products.

  • PDF

Study on the engineering and electricity properties of cement mortar added with waste LCD glass and piezoelectric powders

  • Chang, Shu-Chuan;Wang, Chien-Chih;Wang, Her-Yung
    • Computers and Concrete
    • /
    • v.21 no.3
    • /
    • pp.311-319
    • /
    • 2018
  • This study used a volumetric method for design. The control group used waste Liquid Crystal Displayplay (LCD) glass powder to replace cement (0%, 10%, 20%, 30%), and the PZT group used Pd-Zr-Ti piezoelectric (PZT) powder to replace 5% of the fine aggregate to make cement mortar. The engineering and the mechanical and electricity properties were tested; flow, compressive strength, ultrasonic pulse velocity (UPV), water absorption and resistivity (SSD and OD electricity at 50 V and 100 V) were determined; and the correlations were determined by linear regression. The compressive strength of the control group (29.5-31.8 MPa) was higher than that of the PZT group (25.1-29 MPa) by 2.8-4.4 MPa at the curing age of 28 days. A 20% waste LCD glass powder replacement (31.8 MPa) can fill up finer pores and accelerate hydration. The control group had a higher 50 V-SSD resistivity ($1870-3244{\Omega}.cm$), and the PZT group had a lower resistivity ($1419-3013{\Omega}.cm$), meaning that the resistivity increases with the replacement of waste LCD glass powder. This is because the waste LCD glass powder contains 62% $SiO_2$, which is a low dielectric material that is an insulator. Therefore, the resistivity increases with the $SiO_2$ content.

Strength enhancement of concrete incorporating alccofine and SNF based admixture

  • Reddy, Panga Narasimha;Jindal, Bharat Bhushan;Kavyateja, Bode Venkata;Reddy, A. Narender
    • Advances in concrete construction
    • /
    • v.9 no.4
    • /
    • pp.345-354
    • /
    • 2020
  • Cement is the most significant component in concrete. Large scale manufacturing of cement consumes more energy and release harmful products (Carbon dioxide) into the atmosphere that adversely affect the environment and depletes the natural resources. A lot of research is going on in globally concentrating on the recycling and reuse of waste materials from many industries. A major share of research is focused on finding cementitious materials alternatives to ordinary Portland cement. Many industrial waste by-products such as quartz powder, metakaolin, ground granulated blast furnace slag, silica fume, and fly ash etc. are under investigations for replacement of cement in concrete to minimize greenhouse gases and improve the sustainable construction. In current research, the effects of a new generation, ultra-fine material i.e., alccofine which is obtained from ground granulated blast furnace slag are studied as partial replacement by 25% and with varying amounts of sulfonated naphthalene formaldehyde (i.e., 0.3%, 0.35% and 0.40%) on mechanical, water absorption, thermal and microstructural properties of concrete. The results showed moderate improvement in all concrete properties. Addition of SNF with combination of alccofine showed a significant enhancement in fresh, hardened properties and water absorption test as well as thermal and microstructural properties of concrete.

Compressive strength properties of concrete using Waste Concrete Powder as a cement substitute (폐콘크리트 미분말을 시멘트 대체제로 활용한 콘크리트의 압축강도 특성)

  • Kim, Young-Kyu;Jung, Ui-In;Kim, Bong-Joo
    • Proceedings of the Korean Institute of Building Construction Conference
    • /
    • 2015.11a
    • /
    • pp.128-129
    • /
    • 2015
  • Recently, a number of problems due to the CO2 emissions are occurred. Therefore, it is a movement to restrict this activity. The research is being carried out steadily for recycling waste concrete from the cement paste based fine powder, which accounts for over 60% of construction waste as a recycled cement. In this study, the conclusion was obtained as a result of the research conducted, and then, replacing the main material of cement concrete to solve the above problem by reducing the amount of cement used Waste Concrete Powder. The more concrete results page replacement ratio of fine powder increases, the flow value of the concrete is lowered, the strength was remarkably reduced when the page Concrete Powder.

  • PDF

Fire-Resistance Property of Cement Extruding Panel Mixed with Alpha-Hemihydrate Gypsum (알파형 반수석고를 혼입한 시멘트 압출 패널의 내화특성)

  • Choi, Duck-Jin;Lee, Min-Jae;Shin, Sang-choul;Kim, Ki-Suk;Kim, Jin-Man
    • Proceedings of the Korean Institute of Building Construction Conference
    • /
    • 2011.11a
    • /
    • pp.109-110
    • /
    • 2011
  • Gypsum is an important building material used to provide fire resistance to constructions by reducing their temperature rises. As the hardened gypsum is exposed to fire, evaporation of both the free water and the chemical bond water is easier than that in the cement extruding panel. The purpose of this study is to investigate the utilizability of alpha-hemihydrate gypsum to prevent spalling failure of cement extruding panel exposed to fire. This paper reports the fire-resistance property of a controled general cement extruding panel(C100), and gypsum-cement extruding panels(C50A50, A100) according to replacement ratio of alpha-hemihydrate gypsum. As a results, it is found that A100 and C50A50 are more effective to prevent the explosive spalling failure under standard fire condition than C100.

  • PDF