• Title/Summary/Keyword: cement raw material

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The Injection Characteristics and Environmental Effects for Grouting Materials Based on Cement (시멘트계 주입재 종류별 주입 특성 및 환경적 영향 연구)

  • 천병식;이재영;서덕동
    • Journal of the Korean Geotechnical Society
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    • v.19 no.2
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    • pp.159-170
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    • 2003
  • In this study, the mixed design of grout with hish strength.high permeation.high durability and environmental stability as the state of the art in material field was performed. Also, the subjects of grouting, grouting effects for ground conditions, and environmental effects were analyzed. According to these results, the fundamental data will be suggested as a design of grouting in the field application. The physical, mechanical and chemical characteristics with particle shape of the grouts were analyzed. Then, the gel-time of grouts, which is essential for workability and permeation range, were controlled. Also, the laboratory model grouting tests were performed to find the characteristics of solidification, permeation and durability with grouts. The ordinary portland, slag and microcement which have been used in the construction field were evaluated fur the environmental effects. To find the leaching of $Cr^{6+}$characteristics in cement grouts, $Cr^{6+}$ leaching tests were performed for the raw materials. Also, the results of leaching test were shorn by surrounding environment. Then, the unconfined compression strength tests were performed with the homo-gel samples, and the amount of changed $Cr^{6+}$ was measured by curing solution.

The Development of Multi Stage Separation Ball Mill for Producing Recycled Aggregate (순환 골재 생산을 위한 다단 박리형 볼밀 시스템 개발)

  • Lee, Han-Sol;Yu, Myouing-yuol;Lee, Hoon
    • Resources Recycling
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    • v.30 no.5
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    • pp.17-24
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    • 2021
  • Natural aggregate regular exploitation has led to environmental and resource depletion issues; consequently, construction waste has become an important raw material in the supply of aggregate smoothly. The recycled aggregate produced in the most of recycled aggregate processing company in Korea has a high adhesion ratio of cement paste and mortar, which affects the water absorption ratio and density. Therefore, the quality of recycled aggregate needs to be improved. In this study, we improved the quality of recycled aggregate through the use of a multistage separation ball mill. This ball mill has a sieve which protects the ball mix and improves the motion. Products produced by using multistage separation ball mill were compared with various quality standard for utilization as recycle aggregate. Finally, we confirmed that the multistage separation ball mill can efficiently separate cement paste and mortar from natural aggregate and that it is suitable for the production of recycled aggregates.

Utilization of Ready-mixed Concrete Recycling Water Mixed with Hot-rolled Slag Containing C12A7 and Application Characteristics of Cement Mortar (C12A7을 함유한 열연슬래그를 혼입한 레미콘 회수수 활용 및 시멘트 모르타르의 적용 특성)

  • Kim, Young-Yeop;Lee, Han-Seung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.1
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    • pp.92-99
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    • 2021
  • CaO-based by-products composed of CaO, SO3, Al2O3, etc. are generally used as raw materials for CaO compounds. When applied to the recovered water of ready-mixed concrete, the hydration reaction of the powder material is accelerated and concrete performance can be improved. In this study, activated sludge was prepared to apply to the recovered water of ready-mixed concrete by mixing CaO-based hot-rolled slag(C12A7) in the recycling water of ready-m ixed concrete. Cem ent paste setting time and mortar compressive strength performance tests confirmed the effect on the hydration reaction. Therefore, the possibility of concrete application using activated sludge was confirmed.

Monitoring of air Pollution on the Premises of the Factory Sharrcem - L.L.C

  • Luzha, Ibush;Shabani, Milazim;Baftiu, Naim
    • International Journal of Computer Science & Network Security
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    • v.22 no.10
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    • pp.214-222
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    • 2022
  • In these proceedings, we will address the problem of air pollution on the premises of the Cement factory SHARRCEM L.L.C. in Hani Elezit in the Republic of Kosovo respectively around the clinker cooler, rotary kiln, and raw material mill. By air pollution, we mean the introduction of chemicals, particles, or other harmful materials into the atmosphere which in one way or another causing damage to the development of plants and organisms. Air pollution occurs when certain substances are released into the air, which depending on the quantitative level, can be harmful to human health, animals, and the environment in general. The analysis of air shows the influence of the extractive and processing industry on the chemical composition of air. Parameters analyzed though under control such as the case of carbon dioxide, due to the increasing production capacity of cement, the production of hundreds of thousands of cubic meters of CO2 gas made CO2 production a concern. With the purchase of the latest technology by the SHARCEM Factory in Hani Elezit, the amount of air pollution has been reduced and the allowed parameters of environmental pollution have been kept under control. Air pollutants are introduced into the atmosphere from various sources which change the composition of the atmosphere and affect the biotic environment.The concentration of air pollutants depends not only on the quantities that are emitted from the sources of air pollution but also on the ability of the atmosphere to absorb or disperse these emissions. Sources of air pollutants include vehicles, industry, indoor sources, and natural resources. There are some natural pollutants, such as natural fog, particles from volcanic eruptions, pollen grains, bacteria, and so on.

Evaluation of PLA Fiber Dissolution in Cement Paste and Geopolymer (시멘트 페이스트 및 지오폴리머 내의 PLA 섬유의 용해성 평가)

  • Kim, Joo-Hyung;Kwon, Seung-Jun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.2
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    • pp.204-211
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    • 2020
  • Poly-Lactic Acid(PLA) fiber is an eco-friendly material and is biodegradable, so it can be utilized for manufacturing porous construction materia ls with interna l pore connection. In this study, domestic PLA fiber products(0.5mm india meter, 1.0mm in length, 10mm in length) were tested for melting at high temperatures and high alkality, and they were incorporated with FA-based geopolymer. Compressive strength was obtained through high temperature curing and alkali activator, however the complete melting of the PLA fiber was not ensured. The previous study handling PLA fiber with 0.003mm in diameter was completely dissolved, but 0.5mm and 1.0mm in diameter showed 42.5% and 33.3% of dissolution ratio, respectively. In addition, the increasing fiber volume led floating fibers during curing, which had a negative effect on its workability and solubility. Although the properties of PLA fiber may vary depending on the raw materials and production conditions, PLA fiber with 0.1mm or less diameter is recommended for porous construction material.

The Properties of Synthetic Calcium Ferrite for Ironmaking and Steelmaking using Industrial By-products - (1) (산업부산물을 활용한 제철·제강용 합성 칼슘 페라이트 특성 - (1))

  • Park, Soo Hyun;Chu, Yong Sik;Seo, Sung Kwan;Park, Jae Wan
    • Resources Recycling
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    • v.23 no.5
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    • pp.3-11
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    • 2014
  • Calcium ferrite is more effective binder for making sintered ore and flux for steel making because of it's low melting temperature. In this Study, calcium ferrite was made by calcinating method in the cement manufacturing process in order to reduce manufacturing costs and increase productivity. Limestone and calcination sludge were used as CaO source, steelmaking sludge, blast furnace dust and iron ore were used as Fe-bearing raw materials. The sintering temperature of specimens is in the range of $950{\sim}1170^{\circ}C$. For Calcium ferrite can be used 'binder for making sintered ore' or 'flux for converter/electric furnace' with a low melting point properties, the raw material characteristics and sintering properties were investigated.

Applications and prospect of CDM project through recycling of inorganic waste (무기질(無機質) 폐기물(廢棄物)의 재활용(再活用)을 통한 CDM 사업(事業) 적용사례(適用事例) 및 전망(展望) - 시멘트 산업(産業)을 중심(中心)으로 -)

  • Cho, Jin-Sang;Cho, Kye-Hong;Ahn, Ji-Whan;Um, Seong-Il;Yeon, Kyu-Seok
    • Resources Recycling
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    • v.20 no.2
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    • pp.3-15
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    • 2011
  • Current, Registration fields of CDM projects are being conducted in a variety of parts such as mostly energy, chemical processing and manufacturing processes. However, there are not many CDM project registrations by recycling of inorganic waste. In this paper, analysis abroad CDM project and applications in order to review possibility of CDM project registration through the recycling of domestic inorganic waste were investigated. As a results, registered case of CDM project by inorganic waste recycling was researched to registrate in raw material alternative field of cement industry that inorganic waste can be used in large quantities. Application prospects of CDM project in Korea will be possible to analysis industrial scale, industry using inorganic raw materials, green house gas emissions and inorganic waste generated in large quantities.

Strength and behaviour of recycled aggregate geopolymer concrete beams

  • Deepa, Raj S;Jithin, Bhoopesh
    • Advances in concrete construction
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    • v.5 no.2
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    • pp.145-154
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    • 2017
  • In the present day scenario, concrete construction is rapidly becoming uneconomical and non sustainable practice, due to the scarcity of raw materials and environmental pollution caused by the manufacturing of cement. In this study an attempt has been made to propose recycled aggregates from demolition wastes as coarse aggregate in geopolymer concrete (GPC). Experimental investigations have been conducted to find optimum percentage of recycled aggregates (RA) in GPC by replacing 20%, 30%, 40%, 50% and 60% of coarse aggregates by RA to produce recycled aggregate geopolymer concrete (RGPC). From the study it has been found that the optimum replacement percentage of recycled aggregates was 40% based on mechanical properties and workability. In order to study and compare the flexural behaviour of RGPC and GPC four beams of size $175mm{\times}150mm{\times}1200mm$ were prepared and tested under two point loading. Test results were evaluated with respect to first crack load, ultimate load, load-deflection characteristics, ductility and energy absorption characteristics. Form the experimental study it can be concluded that the addition of recycled aggregate in GPC causes slight reduction in its strength and ductility. Since the percentage reduction in strength and behaviour of RGPC is meager compared to GPC it can be recommended as a sustainable and environment friendly construction material.

Investigating the use of wollastonite micro fiber in yielding SCC

  • Sharma, Shashi Kant;Ransinchung, G.D.;Kumar, Praveen
    • Advances in concrete construction
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    • v.6 no.2
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    • pp.123-143
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    • 2018
  • Self compacting concrete (SCC) has good flowability, passability and segregation resistance because of voluminous cementitious material & high coarse aggregate to fine aggregate ratio, and high free water availability. But these factors make it highly susceptible to shrinkage. Fibers are known to reduce shrinkage in concrete mixes. Until now for conserving cement, only pozzolanic materials are admixed in concrete to yield a SCC. Hence, this study compares the use of wollastonite micro fiber (WMF), a cheap pozzolanic easily processed raw mineral fiber, and flyash in yielding economical SCC for rigid pavement. Microsilica was used as a complimentary material with both admixtures. Since WMF has large surface area ($827m^2/kg$), is acicular in nature; therefore its use in yielding SCC was dubious. Binary and ternary mixes were constituted for WMF and flyash, respectively. Paste mixes were tested for compatibility with superplasticizer and trials were performed on a normal concrete mix of flexural strength 4.5 MPa to yield SCC. Flexural strength test and restrained shrinkage test were performed on those mixes, which qualified self compacting criteria. Results revealed that WMF admixed pastes have high water demand, and comparable setting times to flyash mixes. Workability tests showed that 20% WMF with microsilica (5-7.5%) is efficient enough in achieving SCC and higher flexural strength than normal concrete at 90 days. Also, stress rate due to shrinkage was lesser and time duration for final strain was higher in WMF admixed SCC which encourages its use in yielding a SCC than pozzolanic materials.

Mechanical Properties of an ECC(Engineered Cementitious Composite) Designed Based on Micromechanical Principle (마이크로역학에 의하여 설계된 ECC (Engineered Cementitious Composite)의 역학적 특성)

  • Kim Yun-Yong;Kim Jeong-Su;Kim Hee-Sin;Ha Gee-Joo;Kim Jin-Keun
    • Journal of the Korea Concrete Institute
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    • v.17 no.5 s.89
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    • pp.709-716
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    • 2005
  • The objective of this study is to develop a high ductile fiber reinforced mortar, ECC(Engineered Cementitious Composite) with using raw material commercially available in Korea. A single fiber pullout test and a wedge splitting test were employed to measure the bond properties in a matrix and the fracture toughness of mortar matrix respectively, which are used for designing mix proportion suitable for achieving strain-hardening behavior at a composite level. Test results showed that the properties tended to increase with decreasing water-cement ratio. A high ductile fiber reinforced mortar has been developed by employing micromechanics-based design procedure. Micromechanical analysis was initially peformed to properly select water-cement ratio, and then basic mixture proportion range was determined based on workability considerations, including desirable fiber dispersion without segregation. Subsequent direct tensile tests were performed on the composites with W/C's of 47.5% and 60% at 28 days that the fiber reinforced mortar exhibited high ductile uniaxial tension property, represented by a maximum strain capacity of 2.2%, which is around 100 times the strain capacity of normal concrete. Also, compressive tests were performed to examine high ductile fiber reinforced mortar under the compression. The test results showed that the measured value of compressive strength was from 26MPa to 34 MPa which comes under the strength of normal concrete at 28 days.