• Title/Summary/Keyword: cement mortar products

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Synthesis of Calcium sulfoaluminate Usng Industrial By-products and Wastes (산업 부산물을 이용한 칼슘설포알루미네이트의 합성)

  • 문정호;이범재;노재성
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10b
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    • pp.888-893
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    • 1998
  • Calcium sulfoaluminate, $C_4$A$_3$$\bar{S}$, was prepared for reutilizing industrial by-products, such as II-CaSO$_4$, Al(OH), CaF$_2$ and cement sludge wastes. Mixed powder was fired at 1,15$0^{\circ}C$. $C_4$A$_3$$\bar{S}$ clinkers fired at 1,15$0^{\circ}C$ were analyzed by SEM and XRD. Also were added in cement paste and mortar and characterized as setting time, flow values and compressive strength. $C_4$A$_3$$\bar{S}$ could be found in the X-ray diffraction pattern. The setting time of cement pastes added clinkers fired at 1,15$0^{\circ}C$ was shorter than that of ordinary portland cement. Also the compressive strengths of the cement mortar added clinkers was higher than those of ordinary portland cement.

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Experimental study of graphene oxide on wollastonite induced cement mortar

  • Sairam, V.;Shanmugapriya, T.;Jain, Chetan;Agrahari, Himanshu Kumar;Malpani, Tanmay
    • Advances in concrete construction
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    • v.12 no.6
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    • pp.479-490
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    • 2021
  • Present research is mainly focused on, microstructural and durability analysis of Graphene Oxide (GO) in Wollastonite (WO) induced cement mortar with silica fume. The study was conducted by evaluating the mechanical properties (compressive and flexural strength), durability properties (water absorption, sorptivity and sulphate resistance) and microstructural analysis by SEM. Cement mortar mix prepared by replacing 10% ordinary portland cement with SF was considered as the control mix. Wollastonite replacement level varied from 0 to 20% by weight of cement. The optimum replacement of wollastonite was found to be 15% and this was followed by four sets of mortar specimens with varying substitution levels of cementitious material with GO at dosage rates of 0.1%, 0.2%, 0.3% and 0.4% by weight. The results indicated that the addition of up to 15%WO and 0.3% GO improves the hydration process and increase the compressive strength and flexural strength of the mortar due to the pore volume reduction, thereby strengthening the mortar mix. The resistance to water penetration and sulphate attack of mortar mixes were generally improved with the dosage of GO in presence of 15% Wollastonite and 10% silica fume content in the mortar mix. Furthermore, FE-SEM test results showed that the WO influences the lattice framework of the cement hydration products increasing the bonding between silica fume particles and cement. The optimum mix containing 0.3% GO with 15% WO replacement exhibited extensive C-S-H formation along with a uniform densified structure indicating that calcium meta-silicate has filled the pores.

Compressive Strength and Water Contact Angle Properties of Cement Mortar by Type of Water Repellent (발수제종류별 잔골재 입도에 따른 시멘트 모르타르의 강도 및 발수특성)

  • Kang, Suk-Pyo;Kang, Hye-Ju;Kim, Sang-Jin;Suh, Jeong-In
    • Journal of the Korea Institute of Building Construction
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    • v.21 no.6
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    • pp.529-538
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    • 2021
  • In this study, the compressive strength and water contact angle were measured before and after surface abrasion of mortar specimens prepared by mixing two types of water repellents and two types of sands. In addition, the hydration products and chemical bonding of cement mortar by repellent were examined using X-ray diffraction(XRD), thermogravimetry-differential thermal analysis(TG-DTA), and Fourier-transform infrared spectroscopy(FT-IR) to evaluate the performance of these cement mortar mixtures as repair materials. We found that the compressive strength of the cement mortar with water repellent added was decreased compared to that of the plain cement mortar, and that of the oligomeric system was higher than that of the monomeric system. We further found that the contact angle of mortar with water repellent added was increased compared to that of the plain cement mortar, and that of the oligomeric system was increased compared to that of the monomer.

Property Change of Cement Mortar Incorporating FA by Immerging Vegetable Oil (식물성 유지류에 침지된 FA 치환 시멘트 모르타르의 품질변화)

  • Baek, Cheol;Lee, Jae-Hyeon;Hwang, Chan-Woo;Han, In-Deok;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.05a
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    • pp.147-148
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    • 2016
  • Generally, the vegetable oil contains glycerin esther and free fatty acid. When the vegetable oil reacts with concrete, the glycerin esther from oil induces saponification by reacting with and hydrolyzing calcium hydroxide from cement hydration. As a result of this saponification, it has been reported the expansion of concrete. although the free fatty acid from vegetable oil, as an acid, can decompose the concrete by producing soluble salt from calcium hydroxide or CSH, the hydration products of cement, there was no report on the harmful oil type for concrete. therefore, in this research, the property change of cement mortar incorporating fly ash was analyzed experimentally by immerging various types of vegetable oils.

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Microstructure and mechanical behavior of cementitious composites with multi-scale additives

  • Irshidat, Mohammad R.;Al-Nuaimi, Nasser;Rabie, Mohamed
    • Advances in concrete construction
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    • v.11 no.2
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    • pp.163-171
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    • 2021
  • This paper studies the effect of using multi-scale reinforcement additives on mechanical strengths, damage performance, microstructure, and water absorption of cementitious composites. Small dosages of carbon nanotubes (CNTs) or polypropylene (PP) microfibers; 0.05%, 0.1%, and 0.2% by weight of cement; were added either separately or simultaneously into cement mortar. The experimental results show the ability of these additives to enhance the mechanical behavior of the mortar. The best improvement in compressive and flexural strengths of cement mortar reaches 28% in the case of adding a combination of 0.1% CNTs and 0.2% PP fibers for compression, and a combination of 0.2% CNTs and 0.2% PP fibers for flexure. Adding CNTs does not change the brittle mode of failure of plain mortar whereas the presence of PP fibers changes it into ductile failure and clearly enhances the fracture energy of the specimens. Scanning electron microscopic (SEM) images of the fracture surfaces highlights the role of CNTs in improving the adhesion between the PP fibers and the hydration products and thus enhance the ability of the fibers to mitigate cracks propagation and to enhance the mechanical performance of the mortar.

Development of Polymer Mortar Protection Block for Erosion Control Works (폴리머 모르터를 이용한 사면보호재의 개발)

  • Ryu, Neung-Hwan;Yeon, Kyu-Seok;Kim, Ki-Sung;Lee, Youn-Su
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.40 no.5
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    • pp.52-58
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    • 1998
  • The objective of this study was to develop a polymer mortar protection block with high strength and durability using unsaturated polyester resin to complement defects of conventional cement mortar protection block. Physical and mechanical properties of the polymer mortar protection block were also investigated. Low absorptivity, high impact strength, and great bending strength of the polymer mortar protection block was compared with those of the conventional cement protection block. In conclusion, the polymer mortar protection block is excellent and useful as industrial products for erosion control works.

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A Study on Strength of Cement Mortar with Micro Grinding High Volume Fly-Ash (플라이애쉬를 다량 사용한 시멘트 경화체의 강도증진에 관한 실험적연구)

  • 정재동
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2001.11a
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    • pp.82-87
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    • 2001
  • The purpose of this study is for the active use of the fly ash, which is a by-product of the combustion pulverizes coal thermal power plants, to compensate for the lack of landfill and for conservation of energy, by using fly ash as the supplementary cementitious material, and to prove its possibility as the related products of the cement. First of all, the ordinary fly ash is grinded in a special method and its fineness is controlled from 6000$\textrm{cm}^2$/g to 8000$\textrm{cm}^2$/g, then replaced it with the 10% to 80% of the cement mortar in order to test physics characteristics. The first experiment conducts on the strength development in fly ash replacing content and fineness. and the changes of the flow values, incorporating fly ash into cement. The second one is about the slow development of the strength of the fly ash mortar in early ages, and improves its strength with the activator $Na_{2}SO_{4}$, using high volume fly ash.

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Fluidization characteristics of Non-sirtered cement mortar using blast furnace slag and fly ash (고로슬래그와 플라이애시를 이용한 비소성 시멘트 모르타르의 유동화 특성)

  • Byun, Hui-Jae;Na, Hyeong-Won;Hyung, Won-Gil
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.186-187
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    • 2022
  • The purpose of this study was to give fluidizing properties to non-sirtered cement made using by-products that can replace Portland cement by using a fluidizing agent. Blast furnace slag, C-type fly ash, and F-type fly ash were used for non-sirtered cement, and sand was used for aggregate. The amount of fluidizing agent used was fixed at 1%, and the water-cement ratio (W/C) was different by setting the binder blending ratio of the non-sintered cement differently, and the fluidity test and flow were compared. As a result of the experiment, when the flow standard was 170mm when the fluidizing agent was used, the fluidizing properties were shown at an average water-cement ratio (W/C) of 36%. Through this study, it was confirmed that the fluidizing properties appeared when the fluidizing agent was used in non-sintered cement.

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Application of Precast Concrete Products of Non-Sintered Cement Mortar based on Industrial by-Products (산업부산물을 이용한 비소성 시멘트 모르타르의 프리캐스트콘크리트 제품 적용성 평가)

  • Na, Hyeong-Won;Moon, Kyoung-Ju;Hyung, Won-Gil
    • Journal of the Korea Institute of Building Construction
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    • v.20 no.1
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    • pp.19-26
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    • 2020
  • This study aimed to develop non-sintered cement that could replace portland cement which emits large amount of carbon dioxide during firing process. For this purpose, ground granulated blast furnace slag, type c fly ash and slaked lime were used. In addition, through the experimental results, the characteristics of the non-sintered cement binders according to the mixing ratios will be identified, and the utilization plans for the precast concrete products will be presented. In this experiment, non-sintered cement binders using industrial by-products were prepared to compare the flexural strength and compressive strength of each of the 3, 7 and 28 days. As a result, the results satisfy the KS of the target product proposed in this study. Therefore, this study presents the possibility of using precast concrete products by developing non-sintered cement binders using industrial by-products.

Study on the utilization of the industrial waste materials and the briquette ash as mixing materials for the concrete Products (콘크리트 製品製造에 産業廢棄物과 연탄재의 利用에 關한 硏究)

  • Kim, Seong-Wan
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.21 no.4
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    • pp.99-107
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    • 1979
  • In order to investigate the utilization of industrial waste and briquette ash for concrete production, briquette ash was used as fine aggregate for mortar production and three different kinds mortars were produced by mixing carbide and bottom aches with cement. These products were compared with mortar, produced by standard sand, in the respects of compressive, tensil and bending strengths. Further study on the economic aspect of utilization of briquette ash is needed but the results obtained from our preliminary study are summarized as follows : 1. The compressive strengths at the age of seven days of mortars, made of one to two ratios of cement to briquette ash, (cement+carbide ash) to briquette ash and(cement+bottom ash) to briquette ash were 70%, 61% and 58%, respectively, of the mortar made of standard sand. The compressive strengths of those mortars at the age of 28 days were 56%, 49% and 48% of the mortar made standard sand. 2. The compressive strengths at the age of seven days of the mortar made of one to two ratios of cement to briquette ash, (cement+carbide ash) to briquette ash and (cement+bottom ash) to briquette ash were 84%, 73%, and 70% of the mortar which was produced according to Korean Standard Value. The compressive strengths of those mortars at the age of 28 days were 85%, 73% and 73% of the mortar of the Korean Standard value. 3. The tensil strengths at the age of seven days of the mortars made of one to two ratios of cement to briquette ash, (cement+carbide ash) to briquette ash, and (cement+bottom ash) to briquette ash were 64%, 36%, and 36%, respectively, of the mortar of standard sand. The tensil strengths of those mortars at the age of 28 days were 70%, 47%, and 39%, respectively, of the standard mortar. The mortars made of one to two ratios of cement to briquette ash at the age of seven and 28 days were higher than the mortars of Korean Standard. The other mortars were 61 to 62% at the age of seven days and 75 to 90% at the age of 28 days of the Korean Standard mortar, respectively. 4. The bending strengths at the age of seven days of mortar made of one to two ratios of cement to briquette ash, (cement+carbide ash) to briquette ash, and (cement+bottom ash) to briquette ash were 46%, 53% and 50% of the mortar of standard sand. The bending strengths of those mortars at the age of 28 days were 90%, 77% and 69%, respectively of the mortar of standard sand. 5. The mortar of briquette ash which was lower in strengths compared with the mortar of cement have shown possibility of its secondary products of cement and concrete. The uses of briquette ash and industrial waste as construction materials would contribute toward solving various pollution problems caused by industrial wastes and saving labor costs needed to cleaning up. Furthermore, the effective use of briquette ash would greatly save the aggregate resources.

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