• Journal of the Korean Society for Heat Treatment
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• v.36 no.1
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• pp.22-32
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• 2023

In general, when scrap is dissolved in an electric arc furnace, the amount of electric furnace steel dust (EAFD) generated is about 1.5% of the scrap charge amount, and the electric furnace steel dust collected by the bag filter is charged into the Rotary Kiln or Rotary Hearth Furnace (RHF), and the zinc component is recovered as crude zinc oxide, at which time a clinker of Fe-Base is generated. In this research, first, for the efficient resource conversion of electric furnace steel dust, a reduction and roasting experiment was conducted and the reaction kinetics was examined. As a result of the experiment, it was observed that the reduction and roasting reaction was actively conducted in the range of 1100~1150℃, and melting occurred in the range of 1250℃. In the past, this clinker was widely used as a roadbed material for road construction and an Fe-Source for cement production, but in recent years, it has been mainly reclaimed due to strengthening environmental standards. However, landfill treatment is by no means a desirable treatment method due to environmental pollution caused by leachate, expensive landfill costs, and waste of Fe resources. Therefore, in order to more actively recycle the Fe component in the clinker, first of all the clinker was pulverized into an optimal particle size, and anthracite and binder (starch) were added to the magnetic material obtained by specific gravity and magnetic separation for briquet. As a experimental results, it was possible to efficiently separate clinker as Fe component and other slag component by specific gravity and magnetic force. As a results of loading and dissolving the manufactured briquet clinker in an electric arc furnace, it was observed that the unit of power and production yield were clearly improved and the carbon addition effect in molten metal was also somewhat.

• Proceedings of the Korea Concrete Institute Conference
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• 2004.05a
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• pp.628-631
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• 2004

In this paper, mechanical properties of concrete incorporating CKD are discussed with W/B and fluidity. For setting properties, an increase in W/B retarded setting time greatly in $5^{\circ}C$, while accelerated in $20^{\circ}C$. For fluidity, an increase in slump delayed the setting time with dosage of SP agent. The presence of CKD has little influence on setting time compared with plain concrete. For compressive strength, an increase in maturity enhanced compressive strength. Fluidity had no relation to compressive strength. At low curing temperature, concrete with CKD has slight strength loss compared with plain concrete. However, remarkable strength loss at low curing temperature in early stage was not found, which can be applicable to low temperature environment concrete placing.

• Proceedings of the Korea Concrete Institute Conference
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• 2006.05b
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• pp.521-524
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• 2006

In this paper, admixture factors affecting the properties of lightweight foamed concrete incorporating cement kiln dust(CKD) and fly ash(FA), respectively are discussed. Increase in CKD contents resulted in loss of fluidity and decrease in settlement of concrete noticeably. Moreover, the higher the unit weight is, the smaller the settlement depth is. The use of CKD resulted in slight decrease in compressive strength and tensile strength compared to that with other admixture. However, all mixtures met the requirement of strength prescribed in Korean Industrial Standards.

• Proceedings of the Korean Institute of Building Construction Conference
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• v.y2004m10
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• pp.51-54
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• 2004

This paper investigated the results of mixture proportion and compressive strength of concrete incorporating mineral admixtures. W/B and contents of mineral admixtures were selected as test parameters. According to test results, use of mineral admixtures resulted in a reduction of fluidity and air contents caused by increased fine particles and absorption effect of FA on reduction of AE agent. Thus, increase of SP and AE agent was needed to maintain the same fluidity and air content as plain concrete. At early stage, use of CKD was beneficial to the compressive strength while at 28days. incorporation of FA and BS had favorable effect on the compressive strength.

• Proceedings of the Korea Concrete Institute Conference
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• 2005.05b
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• pp.253-256
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• 2005

This paper is to investigate the mixture proportion, compressive strength and drying. shrinkage of concrete depending on mineral admixtures such as fly ash (FA), blast furnace slag (BS) and cement kiln dust (CKD) under various contents of admixtures. The use of CKD had little effect on strength development at 3 days, while the use of FA and BS lead to similar compressive strength compared with that of control concrete. Concrete with CKD exhibited a reduction of compressive strength at 91 days, meanwhile concrete with FA and BS had a increase compared with that of control concrete. Drying shrinkage of concrete depending on CKD and BS increase compared with that of control concrete about $10\∼20\%$, while the use of FA exhibited reduce compared with that of control concrete about $10\∼15\%$.

• Journal of the Korean Recycled Construction Resources Institute
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• v.1 no.1
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• pp.58-66
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• 2013

This study investigated quality properties of alkali activated cement free mortar using industrial by-product such as cement kiln dust(CKD), silica fume(SF) and quartz sand powder(SP) to compare with previous research about blast furnace slag(BS) and fly ash(FA). The results were as following. All materials were effective to increase compressive strength, however they showed different tendency on flowability. CKD and SP increased flowability, but on the other hand SF did not because it's blain was great difference with other materials. Flowability and compressive strength were related with grading distributions of binders because CKD, SP and SF which had small particle size filled up BS and FA. Application of industrial by-products with various grading distributions could be effective for the high early strength and flowability of alkali activated cement free mortar using BS.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2006.11a
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• pp.67-70
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• 2006

This study investigates the properties of light weight foamed concrete designed with various incorporating ratios of CKD and adding ratios of PS. Test showed that increase of CKD and PS decreased fluidity of fresh concrete, which need more addition of superplasticizer to secure proper fluidity. As for the sinking depth of specimens, using more CKD or PS decreased the value, due to the improvement of viscosity by micro particles of CKD and reduction of air loss by PS. Those methods are very effective to solve the sinking problem of light weight foamed concrete, which has been highly concerned. For the hardened concrete, compressive strength of specimens exhibited that using around 10% of CKD or 0.02% of PS increased the strength value, but decreased when incorporated or added more amounts of that, due to reduction of the sinking depth, caused by filling effect of the micro particle and improvement of the viscosity.

• International Journal of Computer Science & Network Security
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• v.22 no.10
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• pp.214-222
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• 2022

In these proceedings, we will address the problem of air pollution on the premises of the Cement factory SHARRCEM L.L.C. in Hani Elezit in the Republic of Kosovo respectively around the clinker cooler, rotary kiln, and raw material mill. By air pollution, we mean the introduction of chemicals, particles, or other harmful materials into the atmosphere which in one way or another causing damage to the development of plants and organisms. Air pollution occurs when certain substances are released into the air, which depending on the quantitative level, can be harmful to human health, animals, and the environment in general. The analysis of air shows the influence of the extractive and processing industry on the chemical composition of air. Parameters analyzed though under control such as the case of carbon dioxide, due to the increasing production capacity of cement, the production of hundreds of thousands of cubic meters of CO₂ gas made CO₂ production a concern. With the purchase of the latest technology by the SHARCEM Factory in Hani Elezit, the amount of air pollution has been reduced and the allowed parameters of environmental pollution have been kept under control. Air pollutants are introduced into the atmosphere from various sources which change the composition of the atmosphere and affect the biotic environment.The concentration of air pollutants depends not only on the quantities that are emitted from the sources of air pollution but also on the ability of the atmosphere to absorb or disperse these emissions. Sources of air pollutants include vehicles, industry, indoor sources, and natural resources. There are some natural pollutants, such as natural fog, particles from volcanic eruptions, pollen grains, bacteria, and so on.

• Resources Recycling
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• v.32 no.1
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• pp.50-59
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• 2023

The amount of dust generated during the dissolution of scrap in an electric arc furnace is approximately 1.5% of the scrap metal input, and it is primarily collected in a bag filter. Electric arc furnace dust primarily consists of zinc and ion. The processing of zinc starts with its conversion into pellet form by the addition of a carbon-based reducing agent(coke, anthracite) and limestone (C/S control). These pellets then undergo reduction, volatilization, and re-oxidation in rotary kiln or RHF reactor to recover crude zinc oxide (60%w/w). Next, iron is discharged from the electric arc furnace dust as a solid called Fe clinker (secondary by-product of the Fe-base). Several methods are then used to treat the Fe clinker, which vary depending on the country, including landfilling and recycling (e.g., subbase course material, aggregate for concrete, Fe-source for cement manufacturing). However, landfilling has several drawbacks, including environmental pollution due to leaching, high landfill costs, and wastage of iron resources. To improve Fe recovery in the clinker, we pulverized it into optimal -sized particles and employed specific gravity and magnetic force selection methods to isolate this metal. A carbon-based reducing agent and a binding material were added to the separated coarse powder (>10㎛) to prepare briquette clinker. A small amount (1-3%w/w) of the briquette clinker was charged with the scrap in an electric arc furnace to evaluate its feasibility as an additives (carbonaceous material, heat-generating material, and Fe source).

• Journal of the Korean Applied Science and Technology
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• v.36 no.4
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• pp.1088-1095
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• 2019

The CKD extract is wastewater from which KCl in CKD has been removed to reuse CKD as a cement raw material, and tried to reuse no extracts due to problems such as wastewater treatment facility expansion. As a result of removing KCl by the ion exchange method, the pH of the extract after ion exchange decreased from 12.7 to less than pH 2, and it was confirmed that H⁺ of the cation exchange resin was dissolved in the extract through ion exchange. In addition, the selectivity of the ion exchange was removed in the order of Ca²⁺, K⁺, it was determined that the increase in the contact time to remove the K⁺ ions. The batch system had a contact time of 6 times or more, compared to the continuous system, and showed 4 times of K⁺ removal efficiency and 7 times of Cl^- removal efficiency. It was showed by analyzing the pH of the extract that more H⁺ of the cation exchange resin was extracted than OH^- of anion exchange resin as the pH of the extract was changed.