• 제목/요약/키워드: cavitation damage

검색결과 141건 처리시간 0.034초

해수 환경에서 슈퍼 오스테나이트 스테인리스강의 전기화학적 거동에 미치는 캐비테이션 진폭의 영향 (Effect of Cavitation Amplitude on the Electrochemical Behavior of Super Austenitic Stainless Steels in Seawater Environment)

  • 허호성;김성종
    • Corrosion Science and Technology
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    • 제21권2호
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    • pp.138-146
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    • 2022
  • The cavitation and potentiodynamic polarization experiments were conducted simultaneously to investigate the effect of cavitation amplitude on the super austenitic stainless steel (UNS N08367) electrochemical behavior in seawater. The results of the potentiodynamic polarization experiment under cavitation condition showed that the corrosion current density increased with cavitation amplitude increase. Above oxygen evolution potential, the current density in a static condition was the largest because the anodic dissolution reaction by intergranular corrosion was promoted. In the static condition, intergranular corrosion was mainly observed. However, damage caused by erosion was observed in the cavitation environment. The micro-jet generated by cavity collapse destroyed the corrosion product and promoted the repassivation. So, weight loss occurred the most in static conditions. After the experiment, wave patterns were formed on the surface due to the compressive residual stress caused by the impact pressure of the cavity. Surface hardness was improved by the water cavitation peening effect, and the hardness value was the highest at 30 ㎛ amplitude. UNS N08367 with excellent mechanical performance due to its high hardness showed that cavitation inhibited corrosion damage.

아크 용사법을 이용한 Inconel 625 코팅 층의 해수 내 캐비테이션 손상 거동 (Cavitation Damage Behavior of Inconel 625 Coating Layer by Arc Thermal Spraying Method in Sea Water)

  • 박일초;김성종
    • 한국표면공학회지
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    • 제48권6호
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    • pp.349-353
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    • 2015
  • In this paper, arc thermal spray coating was conducted onto the SS400 steel using Inconel 625 wires in order to improve the durability of marine steel structures, and then investigated cavitation damage behavior of Inconel 625 coating layer in sea water. For the Inconel 625 coating layer, surface hardness appeared similar to that of existing high velocity oxy-fuel coating technology with 380~480 HV, but the porosity of about 6 % was larger relatively. During the cavitation experiment, pit damages were originated and grown at the rough surface and pore defect area of Inconel 625 coating layer. And, after the 72 hours of experimental time, weight loss of Inconel 625 coating layer exhibited gradually increasing tendency due to surface damage effect of the undercut.

베어링 합금재의 캐비테이션 침식-부식거동에 미치는 유화 윤활유의 영향 (Influence of Lubricating Oil Emulsified on the Behaviour of Cavitation Erosion - Corrosion at Bearing Metals)

  • 임우조;이진열
    • Journal of Advanced Marine Engineering and Technology
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    • 제17권3호
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    • pp.42-49
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    • 1993
  • Recently, because the lubricating oil showed a tendency to be emulsified and oxidized by high speed, high output and the extension of maintenance & conservation of marine engine, the cavitation erosion-corrosion at such an environment became a big problem on effective performance of engine. Therefore, there was a need to study the behavior and protection of erosion-corrosion damage, and then applied inhibitor to a protective method of cavitation erosion- corrosion damage. At this time, test environments were marine lubricating oil & various emulsified oil that mixed distilled water and sea water etc., and also used 20KHz, 24.mu.m piezoelectric vibrator as an experimental apparatus of cavitation erosion. With this apparatus, we investigated an influence of the emulsified oil on characteristics of erosion-corrosion and protection for erosion-corrosion by inhibitor at slide bearing metals.

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오스테나이트계 STS 304강의 해수 내 전기화학적 특성에 미치는 캐비테이션의 영향 (Effect of cavitation for electrochemical characteristics in seawater for austenitic 304 stainless steel)

  • 김성종;이승준;정상옥
    • Journal of Advanced Marine Engineering and Technology
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    • 제37권5호
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    • pp.484-492
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    • 2013
  • 세계 각국은 산업 고도화에 따라 해수환경에 내식성, 내마모성을 갖는 재료에 대한 수요가 지속적으로 증가하고 있다. 특히 표면이 미려하고 내식성이 강한 스테인리스강은 선박, 해양 플랜트 및 조류발전 등 다양한 산업분야에 널리 사용되고 있다. 그러나 해양환경에서 $Cl^-$ 이온에 의한 부식 손상과 고속회전에 따라 캐비테이션 손상이 발생하기 쉽다. 따라서 이 연구에서는 해수 내 빠른 유속 환경에 사용되는 304 스테인리스강에 대해 캐비테이션 침식-부식실험을 실시하여 외부 조건이 스테인리스강의 내식성에 미치는 영향을 종합 분석하였다. 캐비테이션이 발생된 조건에서 워터캐비테이션 피닝효과에 의한 시험편 내에 압축잔류응력 형성으로 높은 경도를 나타냈으나, 물리적 충격으로 인한 산화피막 파괴로 동전위 분극 실험에서는 높은 전류밀도를 나타냈다. 따라서 해수 내 캐비테이션에 대한 저항성을 향상시키기 위해서는 전기화학적 특성뿐만 아니라 기계적 특성도 복합적으로 고려한 재료의 선택이 필요하다.

5000계열 Al 합금의 캐비테이션 특성에 관한 워터 캐비테이션 피닝의 영향 (Effects of Water Cavitation Peening on Cavitation Characteristics of 5000 Series Al Alloys)

  • 김성종;현광용
    • 해양환경안전학회지
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    • 제18권5호
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    • pp.481-487
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    • 2012
  • 최근 FRP 선박의 폐선 처리문제, 환경 규제의 강화, 자원 재활용 등의 관점에서 소형 알루미늄 합금 선박의 건조가 증가하는 추세이다. 그러나 알루미늄은 가볍기 때문에 해양에서 고속으로 운행 가능한 알루미늄 선박은 캐비테이션이 발생되어 기포붕괴에 따른 큰 충격압력에 의해 캐비테이션 침식이 일어남으로서 재료의 수명에 있어 문제점을 드러내고 있다. 따라서 본 연구에는 캐비테이션에 의한 손상을 방지하여 내구 수명을 연장시키기 위한 방법으로 워터 캐비테이션 피닝 기술을 선박용 알루미늄 합금에 적용하였다. 이를 위하여 워터 캐비테이션 피닝을 실시하여 내캐비테이션 특성이 가장 우수한 적용 시간을 규명하였다. 선박용 알루미늄 합금 5456-H116, 5083-H321 그리고 5052-O는 워터캐비테이션 피닝을 실시함으로써 내캐비테이션 특성이 워터 캐비테이션 피닝을 하지 않은 시편보다 무게감소량이 각각 42.11 %, 50.0 % 그리고 25.7 % 개선되었다.

Investigation on cavitating flow and parameter effects in a control valve with a perforated cage

  • Wang, Hong;Zhu, Zhimao;Zhang, Miao;Li, Jie;Huo, Weiqi
    • Nuclear Engineering and Technology
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    • 제53권8호
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    • pp.2669-2681
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    • 2021
  • Valve is widely used in the various industry areas to adjust and control the flow. Cavitation frequently takes place and sometimes is inevitable in various types of valve to cause the erosion damage. Therefore, how to control and minimize the effect of cavitation is still an important topic. This study numerically investigates the cavitating flow in a control valve with a perforated cage. The effects of some parameters on the cavitation are discussed. It also discusses to use the throttling steps to govern the cavitating flow. The results show that the opening degree of valve and the length of downstream divergent connection both influence the cavitation. The increase of the divergent length reinforces the cavitation. And the larger the opening of valve is, the intenser the cavitation is and the more vapor is present. The more throttling steps are helpful to decrease the cavitation.

Effect of Solution Temperature on the Cavitation Corrosion Properties of Carbon Steel and its Electrochemical Effect

  • Jeon, J.M.;Yoo, Y.R.;Kim, Y.S.
    • Corrosion Science and Technology
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    • 제20권6호
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    • pp.325-334
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    • 2021
  • In the open system (vessel and pipe), the maximum corrosion rate of carbon steel at ca. 80 ℃ was obtained due to the decrease of dissolved oxygen by increasing the solution temperature. Effect of temperature on the cavitation damage can be explained through several mechanisms. Moreover, when cavitation occurs on the surface of metal and alloys, whether cavitation is erosion or corrosion is still controversial. This work focused on the effect of solution temperature on the corrosion of carbon steel under cavitation in an open system, Tests were performed using an electrochemical cavitation corrosion tester in 3.5% NaCl solution and the effect of solution temperature of carbon steel was discussed. Cavitation corrosion rate can be increased by cavitation, but when the temperature increases, a dissolved oxygen content reduces at a very high speed and thus the maximum cavitation corrosion temperature changed from 80 ℃ to 45 ℃. Below the maximum cavitation temperature, the electrochemical effect was more dominant than the mechanical effect by increasing temperature, but over the maximum cavitation temperature, the mechanical effect was more dominant than the electrochemical effect by increasing temperature.

Al-Zn-Zr 열용사 코팅의 캐비테이션 거동에 대한 실링의 효과 (Effects of sealing on cavitation behavior of Al-Zn-Zr thermal spray coating and sealing)

  • 김성종;한민수;이승준
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2009년도 추계학술대회 초록집
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    • pp.245-246
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    • 2009
  • The large and high-speed vessels have been greatly advanced, but ship materials have been caused the problem such as corrosion, cavitation and erosion. Cavitation can produce material damage such as pumps, turbines, valves and ship propellers etc. To solve these problems, the cavitation and electrochemical characteristics for thermal spray coating and the sealing are executed to obtain the excellent corrosion protection characteristics in sea water environment.

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선박 슬러지유 환경에서 초음파 캐비테이션이 일반강에 미치는 영향 (The Effect of Ultrasonic Cavitation on the SS400 in Marine Sludge Oil)

  • 한원희
    • Tribology and Lubricants
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    • 제22권4호
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    • pp.218-224
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    • 2006
  • The sludge oils were produced necessarily in the ships operation, so that it will be the best way to manage the sludge oils inside ship itself from a viewpoint of the prevention of marine oil pollution. The ultra-sonic breaking system which recycle the sludge oil from ship into usable oil to be brunt is recognized as a most possible recycling device. In this regards, the purpose of this study is to examine erosion damage,on the SS400 specimen by cavitation and the effect of impact pressure generated from the demolition of the cavity of ultrasonic vibration in the marine sludge oil environment.. The erosion damage of specimen was investigated mainly on weight loss, weight loss rate and maximum erosion rate with variation of the oil temperature as well as the change of space between transducer hem and specimen. The experimental results showed that as the space between ultrasonic vibrator horn and specimen disk increased, the weight loss and weight loss rate decreased and the values were larger in SFO than in SLO. The experimental results can be useful to the development of sludge oil disposing systems and to consider a countermeasure for the prevention of erosion damages by cavitation.

흡수식 냉온수기내 용액펌프 Inducer의 Cavitation 불안정성에 대한 실험적 연구 (Experimental Study on Cavitation Instability of a Solution Pump Inducer in an Absorption Chiller-Heater)

  • 서민;이경훈;강신형
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회B
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    • pp.2434-2439
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    • 2008
  • This paper was studied on the cavitation instability of a Solution Pump Inducer in an absorption chiller-heater. Inlet pressure of LiBr and rotational speed at nominal mode are 2,800 Pa and 3,500 rpm respectively. Due to the marginal operation of available NPSH, the cavitation performance of the inducer is critical for the stable operation without the deterioration of head performance. In the study, cavitation performance and its mode of instability was investigated experimentally. Water was used as the working fluid and the test inducer was scaled up as 1.75 times for detail measurements and flow visualization. Inlet pressure was controlled by a vacuum pump. This research focused on types of cavitation instability and phenomena to investigate the possibility of harmful damage due to cavitation instability. Casing wall pressure and instantaneous inlet pressure was measured to observe the unsteady flow characteristics. Through the visualization and spectrum analysis of pressure, the occurrence region and intensity of asymmetric cavitation and cavitation surge are analyzed in the test inducer.

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