• Title/Summary/Keyword: case hardening

Search Result 270, Processing Time 0.029 seconds

A Study on Laser Welding Characteristics of 1500MPa Grade Ultra High Strength Steel for Automotive Application (자동차용 1500MPa급 초고강도강의 레이저 용접 특성에 관한 연구)

  • Choi, Jin-Kang;Kim, Jong-Gon;Shin, Seung-Min;Kim, Cheol-Hee;Rhee, Se-Hun
    • Laser Solutions
    • /
    • v.13 no.3
    • /
    • pp.19-26
    • /
    • 2010
  • In this study, fundamental experiment was conducted with various strength of UHSS (Ultra High Strength Steel) by $CO_2$ laser. And then, butt and lap joint laser welding with boron alloyed steel and Al-Si coated boron alloy steel have been done by changing laser beam feature, existence of gap and existence of coating layer to know welding characteristics of those materials. As a result, in case of fundamental experiment with various strength steel, hardening was found in the weld metal of all tested materials and softening was found at the heat affected zone of SGAFC 1180. In case of laser butt welding of UHSS, mechanical properties was improved by using small laser beam diameter and Al-Si coating layer caused fracture of weld metal. In case of laser lap welding of UHSS, Al-Si coating layer resulted in formation of intermetallic compound at the fusion boundary where fracture occurred. Al-Si coating layer caused lowering mechanical properties of weld metal.

  • PDF

Comparison of Semi-Implicit Integration Schemes for Rate-Dependent Plasticity (점소성 구성식의 적분에 미치는 선형화 방법의 영향)

  • Yoon, Sam-Son;Lee, Soon-Bok
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.27 no.11
    • /
    • pp.1907-1916
    • /
    • 2003
  • During decades, there has been much progress in understanding of the inelastic behavior of the materials and numerous inelastic constitutive equations have been developed. The complexity of these constitutive equations generally requires a stable and accurate numerical method. To obtain the increment of state variable, its evolution laws are linearized by several approximation methods, such as general midpoint rule(GMR) or general trapezoidal rule(GTR). In this investigation, semi-implicit integration schemes using GTR and GMR were developed and implemented into ABAQUS by means of UMAT subroutine. The comparison of integration schemes was conducted on the simple tension case, and simple shear case and nonproportional loading case. The fully implicit integration(FI) was the most stable but amplified the truncation error when the nonlinearity of state variable is strong. The semi-implicit integration using GTR gave the most accurate results at tension and shear problem. The numerical solutions with refined time increment were always placed between results of GTR and those of FI. GTR integration with adjusting midpoint parameter can be recommended as the best integration method for viscoplastic equation considering nonlinear kinematic hardening.

Changes in Textural Properties of Jeung-Pyon (Korean Traditional Fermented- and Steamed-Rice Bread) during Storage (증편의 저장 중 조직 특성 변화)

  • Chang, Kyu-Seob;Lee, Jeong-Shik;Choi, Seok-Hyun;Park, Young-Duck
    • Korean Journal of Agricultural Science
    • /
    • v.18 no.2
    • /
    • pp.148-156
    • /
    • 1991
  • This study was carried out to investigate the storage conditions and methods required for commercialization of Jeung-Pyon. The storage characteristics of Jeung-Pyon were examined with Universal Testing Machine (UTM, Instron model 1000) for textural properties during storage of under the conditions such as sealing, nonsealing, and temperatures. The differences in storage characteristics on the different varieties and years of rices were not shown. When the Jeung-Pyon was lost it's quality as a commercial product, the measured value of UTM was increased as hardness 0.74Kg to 1.0Kg, gumminess 0.23Kg to 0.59Kg, chewiness 6Kg.mm to 18Kg.mm, but decreased in adhesiveness 0.65Kg.mm to 0.40Kg.mm, cohesiveness 0.61 to 0.34, springiness 41mm to 32mm. The nonsealed Jeung-Pyon was lost it's quality for storing at room temperature because of the case-hardening after 2 days. In the case of sealed Jeung-Pyon, the case-hardening phenomena by the evaporation of moisture was not occured, therefore it was a significant factor for an extension in sealed Jeung-Pyon. The shelf-life of sealed Jeung-Pyon was 20 days and 5 days respectively during storage at $-20^{\circ}C$ and $20^{\circ}C$. The sealed Jeung-Pyon stored at $5^{\circ}C$ was lost it's quality, in consideration of cold chain this temperature was suitable for retrogradation of starch. The Jeung-Pyon sealed with air and mosture proof packaging material stored at the accelerated condition as 92% R.H. and $35^{\circ}C$ lost it's quality within two or three days.

  • PDF

Study on the Fatigue Resistance of Gray Cast Iron in CO2 Laser Surface Hardening (CO2레이저 표면경화(表面硬化) 처리된 회주철(灰鑄鐵)의 피로특성(疲勞特性)에 관한 연구(硏究))

  • Park, K.W.;Han, Y.H.;Lee, S.Y.
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.8 no.3
    • /
    • pp.169-181
    • /
    • 1995
  • This study has been performed to investigate some effects of the power density and traverse speed of laser beam on the optical microstructure, hardness and fatigue resistance of gray cast iron treated by laser surface hardening technique. Optical micrograph has shown that the dissolution of graphite flakes and the coarsening of lath martensite tend to increase with a small amount of retained austenite as the power density increases under the condition of a given traverse speed. Hardness measurements have revealed that as the power density increases, hardness values of outermost surface layer increases from Hv=620 to Hv=647 in case of traverse speed of 2.0m/min at gray cast iron. Fatigue test has exhibited that the fatigue strength of laser surface hardened specimen is superier compared to that of untreated specimen, showing that values for the fatigue strength at $N_f=10^7$ of gray cast iron laser-surface-hardened at a low power density of $4076w/cm^2$ and a high power density of $8153w/cm^2$ under the condition of a given traverse speed of 2.0m/min are $15kg_f/mm^2$ and $20kg_f/mm^2$, respectively, whereas the fatigue strength of untreated specimen is $11kg_f/mm^2$. Under high stress-low cycle condition a noraml brittleness fracture appears, whereas a ductile fracture with beach mark is observed in the specimen tested under low stress-high cycle condition.

  • PDF

Fabrication of Two-Layered $Al-B_4C$ Composites by Conventional Hot Pressing Uuder Nitrogen Atmosphere and Their Characterization

  • Bedir Fevzi
    • Journal of Mechanical Science and Technology
    • /
    • v.20 no.7
    • /
    • pp.1002-1011
    • /
    • 2006
  • In this study, we describe the conventional hot pressing (CHP) of layered $Al-B_4C$ composites and their characterization. The matrix alloy Al-5 wt.%Cu was prepared from elemental powder mixtures. The metal and B4C powders were mixed to produce either $Al-Cu-10vol.%B_4C$ or $Al-Cu-30vol.%B_4C$ combinations. Then, these powder mixtures were stacked as layers in the hot pressing die to form a two-layered composite. Hot pressing was carried out under nitrogen atmosphere to produce $30\times40\times5mm$ specimens. Microstructural features and age hardening characteristics of composites were determined by specimens cut longitudinally. The flexural strength of both layered composites and their monolithic counterparts were investigated via three point bending tests. In the case of layered specimens of both $10vol.%B_4C$ and $30vol.%B_4C$ containing layers were loaded for three-point test. The results show that a homogeneous distribution of $B_4C$ particles in the matrix alloy which is free of pores, can be obtained by CHP method. The ageing behavior of the composites was found to be influenced by the reinforced materials, i.e. higher hardness values were reached in 8 hrs for the composites than that for the matrix alloy. Flexural strength test showed that two-layered composites exhibited improved damage tolerance depending on layer arrangement. Microstructural investigation of the fracture surfaces of the bending specimens was performed by means of scanning electron microscope (SEM). While layer with lower reinforcement content exhibited large plastic deformation under loading, the other with higher reinforcement content exhibited less plastic deformation.

Microstructure and Strength Characteristic of 9Cr Ferritic Heat-resistant Steel Applied to the Power Plants (발전플렌트용 9Cr 페라이트 내열강의 미세조직과 강도특성)

  • Kang, C.Y.;Lee, J.M.;Lee, G.H.;Lee, M.Y.;Sung, J.H.
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.13 no.1
    • /
    • pp.27-34
    • /
    • 2000
  • This present study were investigated effect of Ni contents on the microstructure and strength characteristic in 9Cr ferritic heat-resistant steel added 1.7%W in place of Mo in order to restrain laves phase formation. The result obtained from this study are as follow. Volume fraction, number of particles per unite area and particle size of carbide decreased with increase of Ni contents. Other side, carbides of $M_{23}C_6$ type was mainly precipitated in this steel, but laves phases could not precipitated in spite of increasing of aging time. With increase of tempering temperature, hardness was increased, and maximum value was showed around 873k by secondary hardening due to precipitation of $W_2C$ type carbide and then, was decreased. Tensile and yield strength due to decrease precipitation amount of carbide and number of particles per unite area was decreased, but elongation and impact value was increased. In case of aged specimen after tempering than tempered specimen, strength was higher and elongation was lower due to increasing of precipitated amount of carbide and number of particles per unite area.

  • PDF

Fatigue and Cyclic Deformation Behavior with the Unreinforced Matrix Alloy and Al/$Al_2O_3$ Metal Matrix Composites (기지금속과 $Al_2O_3$/Al 금속복합재료의 피로 및 주기적 변형거동)

  • 송정일
    • Composites Research
    • /
    • v.12 no.5
    • /
    • pp.1-11
    • /
    • 1999
  • Cyclic deformation and fatigue behavior of $Al/$Al_2O_3$ metal matrix composites and matrix alloy were studied. Hatigue strength Al/$Al_2O_3$ composites was about 210MPa, and that of Al matrix alloy was 170MPa. Most of the resultant displacement due to permanent plastic deformation occurred in less than the first 5% of fatigue life. In case of composites, decrease of cyclic displacement was smaller than that of matrix because the reinforcements acted as barriers to dislocation movement. Consequently, cyclic stress-displacement response curve can be considered to have these atages ; an initial few cycles of rapid hardening, followed by progressive hardening for most the fatigue life, and then just prior to failure, an instantaneous drop in stress carrying capability of the material due to multiple microcrack initiation, eventual coalescence of microcrack to form a macrocrack and then rapid macroscopic crack growth.

  • PDF

Effect of Surface Preparation and Curing Condition on the Interfacial Bond Strength between Ultra High Performance Concrete and Normal Strength Concrete (표면처리 및 양생 조건이 초고성능 콘크리트-보통 콘크리트 계면 부착강도에 미치는 영향)

  • Kang, Sung-Hoon;Hong, Sung-Gul
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.19 no.3
    • /
    • pp.149-160
    • /
    • 2015
  • This study reports the interfacial bond strength between Ultra High Performance Concrete (UHPC) and Normal Strength Concrete (NSC). While previous studies have focused on the interfacial strength between NSC substrate and UHPC overlay, this study use precast UHPC for enhanced constructability and replacement of formwork. The factors affecting the interface strength are comprehensively reviewed. It can be classified into: interface shape, degree of hardening and moisture condition of UHPC before combining with NSC, and curing condition of composite materials. Conducted experiments verify the effects of each factor on the interface strength and, accordingly show different failure modes. In particular, a new failure mode of the failure of a part of UHPC was firstly found in the case of sample with rough interface between UHPC and NSC. The other factors of the degree of hardening and the moisture and curing conditions of UHPC were discussed. This research will provide a valuable foundation to utilize the UHPC as a composite material.

Effect of Laser Surface Hardening Factors on the Wear Resistance of Medium Carbon Low Alloy Steel Surface-hardened by Using CO2 Laser Technique (CO2 레이저 표면경화처리된 중탄소 저합금강의 내마모 특성에 미치는 레이저 표면경화 인자의 영향)

  • Park, K.U.;Roh, Y.S.;Han, Y.H.;Lee, S.Y.
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.5 no.2
    • /
    • pp.122-132
    • /
    • 1992
  • This study has been performed to investigate into some effects of the power density and traverse speed of laser beam on the optical microstructure, hardness and wear characteristics of medium carbon low alloy steel treated by laser surface hardening technique. The results obtained from the experiment are summarized as follows : (1) Optical micrograph has shown that finer lath martensite is formed and the amount of undissolved complex carbides increases as the traverse speed increases under the condition of a given power density, whereas the coarsening of lath martensite and the reduction of undissolved complex carbides occur with increasing the power density at a given traverse speed. (2) Hardness measurements have revealed that as the traverse speed increases, hardness values of outermost surface layer more of less decrease under low power densities, but are uniformly distributed under high power densities, also showing that they are uniformly distributed at low traverse speeds and more or less decrease at high traverse speeds with increasing the power density. (3) The effective case depth has been found to decrease from 0.26 mm to 0.17 mm with increasing the traverse speed from 1.5 m/min to 3.0 m/min at a given power density of $25.48{\times}10^3w/cm^2$ and to increase from 0.20 mm to 0.36 mm with increasing the power density from $19.11{\times}10^3w/cm^2$ to $38.22{\times}10^3w/cm^2$ at a given traverse speed of 2.0 m/min. (4) Wear test has exhibited that the amount of weight loss of laser surface hardened specimen with respect to sliding distance at a given load increases with increasing traverse speed at a given power density and decreses with increasing power density at a given traverse speed.

  • PDF

Magnetic field distribution in steel objects with different properties of hardened layer

  • Byzov, A.V.;Ksenofontov, D.G.;Kostin, V.N.;Vasilenko, O.N.
    • Advances in Computational Design
    • /
    • v.7 no.1
    • /
    • pp.57-68
    • /
    • 2022
  • A simulation study of the distribution of magnetic flux induced by a U-shaped electromagnet into a two-layer massive object with variations in the depth and properties of the surface layer has been carried out. It has been established that the hardened surface layer "pushes" the magnetic flux into the bulk of the magnetized object and the magnetic flux penetration depth monotonically increases with increasing thickness of the hardened layer. A change in the thickness and magnetic properties of the surface layer leads to a redistribution of magnetic fluxes passing between the poles of the electromagnet along with the layer and the bulk of the steel object. In this case, the change in the layer thickness significantly affects the magnitude of the tangential component of the field on the surface of the object in the interpolar space, and the change in the properties of the layer affects the magnitude of the magnetic flux in the magnetic "transducer-object" circuit. This difference in magnetic parameters can be used for selective testing of the surface hardening quality. It has been shown that the hardened layer pushes the magnetic flux into the depth of the magnetized object. The nominal depth of penetration of the flow monotonically increases with an increase in the thickness of the hardened layer.