• Title/Summary/Keyword: brittle materials

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Improving the brittle behaviour of high-strength concrete using keratin and glass fibres

  • Abdelsamie, Khaled;Agwa, Ibrahim Saad;Tayeh, Bassam A.;Hafez, Radwa Defalla Abdel
    • Advances in concrete construction
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    • v.12 no.6
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    • pp.469-477
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    • 2021
  • Keratin fibres are waste products of the poultry industry. Natural materials made from chicken feather fibres (CFFs) are used in concrete-reinforced composites in this study. Brittleness is a major problem of high-strength concrete (HSC) that leads to sudden failure at the ultimate capacity of concrete. Hence, this work aims to investigate effects of using CFFs on improving the brittle behaviour of HSC. Two scenarios are performed to analyse the effectiveness of using CFFs. HSC containing different ratios of CFF (0% as the control, 0.5%, 1%, 1.5%, 2%, and 3%) by volume are tested in the first scenario. Glass fibres (GF) are used to replace CFFs in the other scenario. Tests of fresh, hardened and morphological properties for concrete are performed. Results showed the enhanced brittle behaviour of HSC when using both types of fibres. The preferable ratio of both types of fibres is 1% by volume. Flexural and splitting tensile strengths increased by about 44.9 % and 42.65 % for mixes containing 0.1% GF, respectively. While they were increased by about 21.6 % and 21.16 % for mixes containing 0.1% CFF, respectively.

Brittle Fracture Behavior of ENIG/Sn-Ag-Cu Solder Joint with pH of Ni-P Electroless Plating Solution (무전해 니켈 도금액 pH 변화에 따른 ENIG/Sn-Ag-Cu솔더 접합부의 취성파괴 특성)

  • Seo, Wonil;Lee, Tae-Ik;Kim, Young-Ho;Yoo, Sehoon
    • Journal of the Microelectronics and Packaging Society
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    • v.27 no.3
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    • pp.29-34
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    • 2020
  • The behavior of brittle fracture of electroless nickel immersion gold (ENIG) /Sn-3.0wt.%Ag-0.5wt.%Cu (SAC305) solder joints was evaluated. The pH of the electroless nickel plating solution for ENIG surface treatment was changed from 4.0 to 5.5. As the pH of the Ni plating solution increased, pin hole in the Ni-P layer increased. The thickness of the interfacial intermetallic compound (IMC) of the solder joint increased with pH of Ni plating solution. The high speed shear strength of the SAC305 solder joint on ENIG surface finish decreased with the pH of the Ni plating solution. In addition, the brittle fracture rate of the solder joint was the highest when the pH of the Ni plating solution was 5.

Study on Strain Response Converted from Deformation in Tensile Test of Carbon Fiber Reinforced Polymers (CFRP) (탄소섬유보강폴리머의 인장시험시 변형으로부터 환산한 변형률 응답에 대한 연구)

  • Kim, Yun-Gon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.4
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    • pp.137-144
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    • 2019
  • In coupon test of carbon fiber reinforced polymers (CFRP) as brittle materials, the converted strain derived from total deformation and effective length was introduced and its advantages were described. In general, measured value from strain gauge is used for determining the tensile properties of material, but it is not quite effective in CFRP because brittle material can not redistribute its stress and it only represents local behavior. For this reason, the converted strain response can be utilized effectively as a supplementary indicator, which evaluated the average value of tensile properties in brittle material and confirmed the strain measured by strain gauge. In addition, the converted strain clearly visualized 1) the effect of initial internal strain caused by fabrication errors and setup misalignment when applying gripping force and 2) post-response of partial rupture of CFRP caused by non-uniform strain distribution. non-uniform strain distribution.

Effect of Load Velocity on Seismic Performance of Steel Beam-column Connection (하중속도가 강구조 보-기둥 접합부 내진성능에 미치는 영향)

  • Lee, Ki-Won;Oh, Sang-Hoon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.26 no.6
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    • pp.182-192
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    • 2022
  • Brittle feature is one of the fracture behaviors of structure s and has a great influence on the seismic performance of structure materials. The load velocity acts as one of the main causes of brittle fracture, and in particular, in situations such as earthquakes, a high load velocity acts on buildings. However, most of the seismic performance evaluation of the domestic and external steel connections is conducted through static experiments. Therefore, there is a possibility that brittle fracture due to factors such as degradation of material toughness and reduction of maximum deformation rate due to high load velocity during an earthquake was not sufficiently considered in the existing seismic performance evaluation. This study conducts a static test at a low load velocity according to the existing experimental method and a dynamic test at a high load velocity using a shaking table, respectively. It compares and analyzes the fracture shape and structural performance according to the results of each experiment, and finally analyzes the effect of the load velocity size on the seismic performance of the connection.

An Experimental Study of Ultra-precision Turning of High Transmittance Optical Glass(SF57HHT) (고투과율 광학유리(SF57HHT) 초정밀절삭의 실험적 연구)

  • Kim, Min-Jae;Lee, June-Key;Hwang, Yeon;Kim, Hye-Jeong;Kim, Jeong-Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.2
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    • pp.191-195
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    • 2012
  • Heavy flint optical glass(SF57HHT) is new material that has extremely high transmittance. Due to brittleness and high hardness, optical glass is one of the most difficult to materials for ultra-precision turning. According to the hypothesis of ductile machining, all materials, regardless of their hardness and brittleness, will undergo transition from brittle to ductile machining region below critical undefromed chip thickness. In this study, cutting test was carried out to evaluate cutting performance of heavy flint glass using ultra-precision machine with single crystal diamond bite. The machined workpiece surface topography, tool wear and surface roughness were examined using AFM and SEM. The experimental results indicate that the machining mode become the brittle mode to ductile mode, when the maximum undeformed chip thinkness is large than critical value. Tool wear mainly occurs on the flank face and its wear mechanism is dominated by abrasion. This study demonstrates the feasibility of SF57HHT by diamond turning.

Effect of Process Parameters on Laser Overlay Behavior of Fe-based Alloy Powder on Aluminum Substrate (공정 변수에 따른 Al 모재와 Fe계 합금 분말의 레이저 오버레이층 거동)

  • Yoo, Yeon-Gon;Kang, Nam-Hyun;Kim, Cheol-Hee;Kim, Jeong-Han;Kim, Mok-Soon
    • Journal of Welding and Joining
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    • v.25 no.1
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    • pp.30-36
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    • 2007
  • A joining of dissimilar metal combination faces significant problems such as poor strength and cracking associated with brittle intermetallic compounds(IMC) formed. An application of laser allows low heat input; leading to less dilution and smaller heat affected zone. The $CO_2$ laser overlay was conducted on an AC2B alloy with feeding Fe-based powders. The overlay area was significantly influenced from the travel velocity rather than the powder feeding rate. The interface between the overlay and substrate consisted of the hard and brittle IMC($FeAl_3,\;Fe_3Al,\;Fe_2Al_5$), which initiating and propagating the crack. The reciprocating test for the slide wear was conducted on a multi-pass overlay experiment. Comparing with the multi-pass overlay with no overlap, the overlay with 50% overlap showed better wear resistance.

Flexural Properties and Thermal Stability of Bifunctional/Tetrafunctional Epoxy Blends (2 -관능성 에폭시 수지 블렌드의 굴곡 특성과 열 안전성)

  • Yu, Hui-Yeol;Lee, Jae-Rak;Lee, Jong-Mun
    • Korean Journal of Materials Research
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    • v.4 no.1
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    • pp.75-80
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    • 1994
  • Flexural properties and thermal stability have been studied as a function of blend composition in bifunctional DGERA (diglycidyl ether of hisphenol A)/tetrafunctional TGDDM(tetrag1ycidyl diamino diphenyl methane) cured with DDM(4, 4'-diamino diphenyl methane). The flexural modulus and the glass transition temperature increase with an increase of TGDDM and show discontinuous dependence on blend composition around the composition range of 80/20~60/40(L)GEBA/TGDDM). This can be explained with a structural phase inversion (ductile-to-brittle) in crosslinking networks. With increasing TGDDM, the maximum decomposition temperature(Ts) increases, whereas the activation energy during thermal degradation decreases.

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The Improvement of Form Accuracy by High Pressure Air Jet in Slot Grinding (미세홈 가공시 고압공기분사에 의한 형상정밀도의 향상)

  • Lee, Seok-U;Lee, Yong-Chan;Jeong, Hae-Do;Choe, Heon-Jong
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.1 s.94
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    • pp.68-74
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    • 1999
  • One of the recent changes in machining technology is rapid application of micro- and high precision grinding processes. A fine groove generation is necessary for the fabrication of optic, electronic and semiconductor parts, and achieved by chemical or mechanical processes. Slot grinding is very efficient for the generation of micro ordered groove with hard and brittle materials. As slot grinding is continuous, the ground depth become gradually shallow because of wheel wear. The form accuracy become worse from the increase of ground slot width by the loading phenomena at wheel side, results on chipping damage of the workpiece. The experiments achieve to the enhancement of the form accuracy and chipping free of the brittle materials using V shaped cast iron bonded diamond wheels. In this study we focused on the investigation of the effect of the high pressure air jet on the grinding characteristics. As a results, we found that the high pressure air jet is very effective on the reductions of the wheel wear, enhancement of the form accuracy.

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An Experimental Study of Ultra-Precision Turning of Optical Glass(BK7) (광학유리(BK7) 초정밀절삭의 실험적 연구)

  • Kim, Min-Jae;Lee, June-Key;Yun, Yeong-Gon;Lee, Hyeon-Sung;Hwang, Yeon;Kim, Hye-Jeong;Kim, Jeong-Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.4
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    • pp.382-385
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    • 2011
  • There is an immense need to obtain nanometric surface finish on optical glass owing to the advantage of improved performance of the components. But owing to brittleness and hardness, optical glass is one of the materials that is difficult to ultra-precision turning. According to the hypothesis of ductile mode machining, regardless of their hardness and brittleness, will undergo a transition from brittle to ductile machining region below a critical undeformed chip thickness. Below this threshold, it is suggested that the energy required for plastic formation. Thus, plastic deformation is the predominant mechanism of material removal in machining these materials in this mode. An experimental study is conducted diamond cutting for machining BK7 glass. The investigation presents the feasibility of achieving nanometric surface and the understanding the mechanism of cutting glass, proving the cutting edge radius effect.

Surface Properties and Tool Wear of Si3n4-hBN Machinable Ceramics in Endmill Machining using Tungsten Carbide Tool (텅스텐 카바이드 공구를 사용한 앤드밀 가공에서 Si3n4-hBN 머시너블 세라믹스의 표면특성과 공구마멸)

  • Jang, Sung-Min;Cho, Myeong-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.1
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    • pp.15-21
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    • 2004
  • The machining process of ceramics can be characterized by cracking and brittle fracture. In the machining of ceramics, edge chipping and crack propagation are the principal reasons to cause surface integrity deterioration. Such phenomenon can cause not only poor dimensional and geometric accuracy, but also possible failure of the ceramic parts. Thus, traditional ceramics are very difficult-to-cut materials. To overcome such problems, in this paper, h-BN powder, which gives good cutting property, is added for the fabrication of machinable ceramics by volume of 5, 10, 15, 20, 25 and 30%. The objectives of this paper is to evaluate the fracture phenomenon of the tungsten carbide tool and the variation of surface integrity of the manufactured machinable ceramics under various cutting conditions during end mill machining With CNC machining center.

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