• Title/Summary/Keyword: bridge blank

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A Study on the Analysis and Improvement of Forming Process of a No-Bridge Blank (No-Bridge Blank의 공정 해석 및 성형 공정 개선에 관한 연구)

  • Lee Y. W.;Cho K. Z.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.85-88
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    • 2001
  • Deep drawing process, one of sheet metal forming methods, is used widely. Circular or square shape blanks are currently studied mainly. Especially, circular blank for coating case of chip condenser remains bridges when it is made out of aluminum coil. The bridge reduces Material-withdrawal-rate of aluminum coil to $60\%$. This paper proposes a no-bridge blank instead of circular blank. To get the different values of two cases, comparison circular blank with no-bridge blank is accomplished in the point of thickness strain in the vicinity of flange. In order to find optimal condition in new proposed blank, several process variables - those are blank holder shape, die shape radii, punch shape radii and blank holding force - are changed.

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Studies on the Acoustical Characteristics of Violin Bridges and SDM Simulation (바이올린 브릿지의 음향적 특성 및 SDM 시뮬레이션에 관한 연구)

  • 정우양
    • Journal of the Korea Furniture Society
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    • v.12 no.1
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    • pp.47-55
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    • 2001
  • Violin bridge blank cut from maple wood with good quality has typical pattern of the radial direction in the side edge with minimal dispersion. This experimental study was designed and carried out to examine the effect of the physical and macroscopical characteristics on the compressive creep of violin bridge blank which had been imported from European manufacturer. This research arose from the idea that the maple solid wood with heterogeneous wood density and ray direction in the side edge would have uneven rheological property of violin bridge blank which is supposed to be pressed by the tension of strings. Experimentally, the compressive creep of bridge blank became smaller with the higher density of imported maple wood and showed clear density-dependence for the duration of load under the string tension of 5 kgf. Every bridge blank showed the behavior of primary creep stage(stress stabilization) having logarithmic regression creep curve with high correlation coefficient under the designed stress level. Even though the relationship between compressive creep and ray direction on the side edge of bridge was not so clear contrary to expectation, we could conclude that wood density and ray direction should be the quality decisive factors affecting the acoustical characteristics and performance of the bridge, the core member of violin-family bow instruments.

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A Study on Improving The Coefficient of Utilization of Material in Deep Drawing Process (딥드로잉공정에서의 재료 수율 향상에 관한 연구)

  • Ha, Jong-Ho;Kang, Hyung-Sun;Baik, Ho-Hyun
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.4
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    • pp.509-516
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    • 2009
  • This paper is the study on improving the coefficient of utilization of material in deep drawing process. Cylindrical cup drawing process is widely used in sheet metal forming process. The blank shape is one of the important things in sheet metal forming process. It is produced for the bridge of blank in a blanking process. The coefficient of utilization of material is much effected by this bridge of blank. This study offered a new process method to reduce the loss of material. The new blank shape offered and manufactured by new process method is investigated by a finite element method and the experiment. Then the wrinkling, the punch load, the thickness distribution is observed. This result is different from the result of circular blank process. And it is got that the Max strain, the wrinkle and the height of the wrinkle are effected by the holding force and the punch load. As a result, if the processing optimum condition is found, the loss of material will be reduced. It is necessary to research systematically about determining the optimum value of process variables.

A Study on Improving The Coefficient of Utilization of Material in Deep Drawing Process (딥드로잉 공정에서 재료 이용률을 높이기 위한 연구)

  • Lee, Kyung-Won;Ban, Jae-Sam;Park, Young-Jin;Cho, Kyu-Zong
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.4
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    • pp.179-186
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    • 2002
  • This paper is the study on improving the coefficient of utilization of material in deep drawing process. Cylindrical cup drawing process is widely used in sheet metal forming process. The blank shape is one of the important things in sheet metal forming process. It is produced for the bridge of blank in a blanking process. The coefficient of utilization of material is much effected by this bridge of blank. This study offered a new process method to reduce the loss of material. The new blank shape offered and manufactured by new process method is investigated by a finite element method and the experiment. Then the wrinkling, the punch load, the thickness distribution is observed. This result is different from the result of circular blank process. And it is got that the Max strain, the wrinkle and the height of the wrinkle are effected by the holding farce and the punch load. As a result. if the processing optimum condition is found, the loss of material will be reduced. It is necessary to research systematically about determining the optimum vague of process variables.

Studies on the vibrational modal analysis of solid woods for the violin making II, Effect of annual ring width and cutting direction on the resonant frequency of the bridges (바이올린용 소재의 진동모드 해석에 관한 연구 -제2보. 소재 연륜폭 및 절삭방향이 브릿지의 공진주파수에 미치는 영향)

  • Chung Woo-Yang
    • Journal of the Korea Furniture Society
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    • v.16 no.1
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    • pp.17-23
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    • 2005
  • European maple is famous for the optimum solid wood for making bridge which is the most important part in violin acoustics. This study was carried out to investigate the variation of main features, i. e. annual ring width and cutting direction of costly imported violin bridge blanks and to examine the effect of these features of the blanks on the vibrational characteristics of bridge blanks. Imported violin bridge blanks had somewhat large variation in major macroscopical and physical properties and there was little relationship between annual ring density and weight of maple blanks. Resonant frequency of violin bridge blanks had some positive correlation with weight, however, damping having negative relationship with frequency was seldom affected by any physical properties of the maple blanks. Deviation from the radial cutting of tail side(ray direction from top toward feet on the edge of bridge blank) lowered the resonant frequency. Consequently, weight and ray direction should be taken for the critical quality decisive factors(QDF) of incoming bridge blanks by not only inspectors also luthiers who tune the bridge by shaping and are responsible for the final timbre quality of this complicate instrument.

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The Clinical Application of an All Ceramic Bridge -A Copy Milling(Celay) Technique (Copy Milling(Celay) System을 이용한 All Ceramic Bridge 임상 증례)

  • Kim, Dae-Hyun
    • Journal of the Korean Academy of Esthetic Dentistry
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    • v.9 no.1
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    • pp.82-90
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    • 2000
  • In esthetic dentistry, color and strength are basic requirements for the long-term success of the restorative materials. Several all ceramic systems have been introduced to esthetic dentistry recently. However, the inherent natures of ceramic material, the application of all ceramic system is mainly limited to single tooth restorations. With the improvement of material science, the alumina and zirconia/alumina composite power and block can be applied to fabrication of all ceramic bridges. The conventional inceram core fabrication takes time for sintering however, the shaping of block with a copy milling machine can reduce great amount of time. The block is easy to manipulate and prepare in any shape accurately. This clinical report demonstrates the application of all ceramic ante rior 3 unit bridge with a alumina block in CELAY system.

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A nesting system for blanking or piercing of irregular-shaped sheet metal products (불규칙형상 박판제품의 블랭킹용 네스팅 시스템)

  • Choi, J.C.;Kim, B.M.;Kim, C.;Kim, H.K.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.11
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    • pp.171-179
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    • 1997
  • This paper describes a nesting system of a computer-aided design of blanking and piercing for irregularly shaped sheet metal products. An approach to the system is based on knowledge-based rules. A nesting system is designed by considering several factors, such as utilization ratio which minimises the scrab for single or pairwise operation, bridge width, grain orientation and design requirements which maximise the strength of the part when subsequent bending is involve. Therefore this system which was implemented blank layout and strip layout module can carry out a nesting with a best utilization and a process planning for irregular shaped sheet metal products in single or pairwise operation and generate the blank layout and strip layout in graphic forms. Knowledges for a nesting and a process planning are extracted from plasticity theories, relevant references and empirical know-hows of experts in blanking industries. This provides its efficiency and effectiveness for nesting irregularly shaped sheet metal products.

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An integrated CAD system for blanking or piercing of irregular-shaped sheet metal products (불규칙형상의 박판제품에 관한 블랭킹 및 피어싱용 통합적 CAD시스템)

  • Choi, Jae-Chan;Kim, Byung-Min;Kim, Chul;Yoon, J.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.2
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    • pp.124-133
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    • 1998
  • This paper describes a research work of developing a computer-aided design of blanking and piercing for irregular-shaped sheet metal products. An approach to the development of compact and practical CAB system is based on the knowledge-based rules. Knowledge for the CAD system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD with a personal computer. Based on knowledge-based rules, the system, STRT-DES, is designed by considering several factors, such as complexities of blank geometry and punch profile, availability of press equipment and standard parts, utilization ratio which minimizes the scrap in a single or a pairwise operation, bridge width, grain orientation and design requirements which maximize the strength of the part when subsequent bending is involved. This system checks a forming feasibility with both internal and external features, a dimension of blanked hole, and a corner and a fillet radius for irregualrly shaped sheet metal products. Therefore this system can carry out a die design for each process which is obtained from results of an automated blank layout drawing with a best utilization ratio for irregular shape of product that was successful in production feasibility check module and those of an automated strip layout drawing and generate part drawings and the assembly drawing of die set in graphic forms.

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