• Title/Summary/Keyword: breakage

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Effect of particle size and saturation conditions on the breakage factor of weak rockfill materials under one-dimensional compression testing

  • Rahmani, Hamidreza;Panah, Ali Komak
    • Geomechanics and Engineering
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    • v.21 no.4
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    • pp.315-326
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    • 2020
  • The long-term behavior of rockfill material used in the construction of infrastructures such as dams is of great significance. Because of concerns about the application of weak rockfill material in dam construction, further experimental studies on the behavior of these materials are required. In this study, laboratory experiments were performed to investigate the one-dimensional deformation and particle breakage of the weak rockfill material under stress. A one-dimensional compression apparatus was designed and developed for testing of rockfill materials of different maximum particle sizes (MPSs). The compression tests were performed under dry, wet and saturated conditions on samples of rockfill material obtained from a dam construction site in Iran. The results of the experiments conducted at the specimen preparation stage and the 1D compression tests are presented. In weak rockfill, the effect of the addition of water on the behavior of the material was uncertain as there were both an increases and decreases observed in particle breakage. Increasing the MPS of the weak rockfill materials increased particle breakage, which was similar to the behavior of strong rockfill material. In all of the MPSs examined, the settlement of specimens under wet conditions was higher than that observed under dry conditions. Also, the greatest deformation occurred during the first hour of loading.

Structural Design of a Draw Tower for the Improved Stability and the Suppressed Wire Breakage (단선억제 및 가공정도 향상을 위한 Draw Tower의 구조 안정화 설계)

  • Nam, Kyu Dong;Ro, Seung Hoon;Yoon, Hyun Jin;Kim, Young Jo;Kil, Sa Geun;Lee, Dae Woong
    • Journal of the Semiconductor & Display Technology
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    • v.18 no.2
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    • pp.23-28
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    • 2019
  • Wire breakage in drawing, which is the most critical process in glass fiber manufacturing, is caused by numerous factors such as height, drawing speed, and air flow. The vibrations of the draw tower, however, is the most dominant factor to create the wire breakage. In this study, the structure of a draw tower has been analyzed through experiments and computer simulations to figure out the main reasons of the vibrations. And the design alterations were applied to the machine to identify the effects of those alterations. The result shows that design alterations of the draw tower structure can suppress the 87% of the vibrations, and further can prevent the wire breakage.

Monitoring System for Abnormal Cutting States in the Drilling Operation using Motor Current (모터전류를 이용한 드릴가공에서의 절삭이상상태 감시 시스템)

  • Kim, H.Y.;Ahn, J.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.5
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    • pp.98-107
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    • 1995
  • The in-process detection of drill wear and breakage is one of the most importnat technical problems in unmaned machining system. In this paper, the monitoring system is developed to monitor abnormal drilling states such as drill breakage, drill wear and unstable cutting using motor current. Drill breakage is detected by level monitoring. Tool wear is classified by fuzzy pattern recognition. The key feature for classification of tool wear is the estimated flank wear which is calculated by the proposed flank wear model. The characteristic of the model is not sensitive to the variation of cutting conditions but is sensitive to drill wear state. Unstable cutting states due to the unsmooth chip disposal and the overload are monitored by the variance/mean ratio of spindle motor current. Variance/mean ratio also includes the information about the prediction of drill wear and drill breakage. The evaluation experiments have shown that the developed system works very well.

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A Development of 22.9kV Arcing Horn for Distribution Line Towers (22.9kV 배전철탑용 아킹혼 설계)

  • Oh Hun;Sohn Hong-Kwan
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.55 no.2
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    • pp.70-75
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    • 2006
  • Owing to the strike of lightning a breakage of insulator would happen. This breakage may give rise to many problems such as increment of reclosing failure, a drop for reliance and a hardship of maintenance and repair. To solve those problem, this study develop a protected equipment for insulator which is suitable to 22.9[kV] distribution line towers and is purposed to investigation for a Proper adaption, Protection efficiency of insulator and effect of adaption.

Tool Breakage Detection in Face Milling Using a Self Organized Neural Network (자기구성 신경회로망을 이용한 면삭밀링에서의 공구파단검출)

  • 고태조;조동우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.8
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    • pp.1939-1951
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    • 1994
  • This study introduces a new tool breakage detecting technology comprised of an unsupervised neural network combined with adaptive time series autoregressive(AR) model where parameters are estimated recursively at each sampling instant using a parameter adaptation algorithm based on an RLS(Recursive Least Square). Experiment indicates that AR parameters are good features for tool breakage, therefore it can be detected by tracking the evolution of the AR parameters during milling process. an ART 2(Adaptive Resonance Theory 2) neural network is used for clustering of tool states using these parameters and the network is capable of self organizing without supervised learning. This system operates successfully under the wide range of cutting conditions without a priori knowledge of the process, with fast monitoring time.

Analysis of wet Wire Drawing Process and Pass Redesign to Reduce Wire Breakage (습식 신선공정 해석 및 단선율 저감을 위한 패스 재설계)

  • 이상곤;김민안;김병민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.1034-1037
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    • 2002
  • Wet wire drawing process is used to produce fine wire in the industrial field. The production of fine eire by using wet wire drawing process with appropriate dies pass schedule would be impossible without understanding of relationship between process parameters such as material properties, dies reduction, friction conditions, drawing speed etc. However, up to new, dies pass schedule of wet wire drawing process has performed by trial and error of expert. Therefore, this study investigates the relationship between process parameters quantitatively and analyzes a conventional wet wire drawing process. Using the results, the conventional pass schedule can be redesigned to reduce the wire breakage during wet wire drawing. To verily the result of this study, the wet wire drawing experiment was performed. And the results between conventional process and redesigned pass schedule were compared. As the comparison of results, the wire breakage was considerably reduced in the redesigned pass schedule more than conventional pass schedule.

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내장형 절삭력센서와 AE 센서를 이용한 인-프로세스 공구파괴 검출에 관한 연구

  • 최덕기;박동삼;주종남;이장무
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.344-348
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    • 1992
  • This paper presents a new methodology for on-line tool breakage detection by sensor fusion concept of an acoustic-emission (AE) sensor. A built-in piezoelectric force sensor was used to measure cutting force instead of a tool dynamometer to preserve the machine tool dynamics. he sensor was inserted in the tool turret housing of an NC lathe. FEM analysis was carried out to locate the most sensitive position for the sensor. When a tool is broken, the explicit changes of signals' pattern take place. A burst-type AE signal increases abruptly. Followingly, a cutting force drops significantly. Therefore a burst of AE signal is used as a triggering signal to inspect the following cutting force. Significant drop of cutting force is utilized to detect tool breakage. The algorithm was implemented in a DSP board for in-process tool breakage detection. The proposed monitoring system was capable of a good applicable tool breakage detection.

Identification of Tool Breakage Signal Using Wavelet Transform of Feed Motor Current in Milling Operations (이송모터 전류신호의 Wavelet 변환에 의한 공구파손 식별)

  • Park, H.Y.;Kim, S.H.;Lee, M.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.9
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    • pp.31-37
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    • 1996
  • This Paper is concerned with effective signal identification method for tool breakage and micro chipping using discrete wavelet transform of feed motor current in milling operations. The wavelet transform uses an analyzing waveletfunction which is localized in both frequency and time domain to detect subtle time localized changes in input signals. The changing pattern of wavelet coefficient is continuously compared to detect tool breakage and micro chipping over one spindle revolution. The results indicate that the wavelet transform can identify tool failure with much greater sensi- tivity than the time domain monitoring and frequency domain monitoring such as FFT. Experimental results are presented to support the proposed scheme.

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An Experimental Study on Thermal Breakage in Curved Double Glazing (곡면 복층유리 열파손에 관한 실험적 연구)

  • Nam, Jung-Woo;Lee, Jae-Hyun
    • 한국태양에너지학회:학술대회논문집
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    • 2012.03a
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    • pp.543-548
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    • 2012
  • The use of glass applied to curved surface as a building material has increased in recent years. However, the curved glass is difficult to guarantee the quality in process of making it into double glazing, So it is vulnerable to thermal breakage. In this paper, when the glass broken during experiments, surface temperature difference on curved double glazing was compared to that of heat strengthened glass and flat glass. As a result, flat single glass was broken at temperature difference of 100~140 degrees but curved double glazing was broken at that of 40~60 degrees. Therefore, curved double glazing is more vulnerable than flat double glazing to thermal breakage, so it should be considered when applied to building facade.

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Feasibility Study on Monitoring of Small-Diameter Tap Breakage with AE Sensor in High-Speed Tapping (고속태핑에서 AE센서를 이용한 소구경 탭의 파손감시의 가능성 연구)

  • 이돈진;김선호;안중환
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.10
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    • pp.41-46
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    • 2003
  • This paper deals with the possibility of tap breakage detection by AE sensor. AE signals in the tapping were not seldom generated in low speed but reflected the tapping process exactly in high speed. Using AE raw signals sampled in 500kHz, AE RMS and AE count rate was computed in software. When the converting time of AE RMS is less than 10ms, we could distinguish between normal cutting and tap breakage. And AE count rate was more exact when the converting time is greater than 1ms. When two methods were compared to each other, AE count rate was more accurate.