• Title/Summary/Keyword: braking load

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Braking performance of working rail-mounted cranes under wind load

  • Jin, Hui;Chen, Da
    • Wind and Structures
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    • v.19 no.1
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    • pp.1-14
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    • 2014
  • Rail-mounted cranes can be easily damaged by a sudden gust of wind while working at a running speed, due to the large mass and high barycenter positions. In current designs, working rail-mounted cranes mainly depend on wheel braking torques to resist large wind load. Regular brakes, however, cannot satisfactorily stop the crane, which induces safety issues of cranes and hence leads to frequent crane accidents, especially in sudden gusts of wind. Therefore, it is necessary and important to study the braking performance of working rail mounted cranes under wind load. In this study, a simplified mechanical model was built to simulate the working rail mounted gantry crane, and dynamic analysis of the model was carried out to deduce braking performance equations that reflect the qualitative relations among braking time, braking distance, wind load, and braking torque. It was shown that, under constant braking torque, there existed inflection points on the curves of braking time and distance versus windforce. Both the braking time and the distance increased sharply when wind load exceeded the inflection point value, referred to as the threshold windforce. The braking performance of a 300 ton shipbuilding gantry crane was modeled and analyzed using multibody dynamics software ADAMS. The simulation results were fitted by quadratic curves to show the changes of braking time and distance versus windforce under various mount of braking torques. The threshold windforce could be obtained theoretically by taking derivative of fitted curves. Based on the fitted functional relationship between threshold windforce and braking torque, theoretical basis are provided to ensure a safe and rational design for crane wind-resistant braking systems.

A Study on Regenerative Braking of Electric Vehicle (전기자동차 회생제동에 관한 연구)

  • Jeon, Beom-Jin;Sul, Seung-Ki
    • Proceedings of the KIEE Conference
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    • 1995.11a
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    • pp.290-292
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    • 1995
  • In this paper, the regenerative braking control system for 4 WD Electric Vehicle (EV) is proposed. Many studies on efficient drive of EV are being done to prolong the one charge distance. By using the regenerative braking (REGEN), the resulting EV system has following advantages : a) battery is recharged with the mechanical energy of EV, b) the running load can be reduced, and consequently the efficiency can be increased. The problem of REGEN that the power acceptance ability of battery is limited can be solved by controlling regenerative braking torque. The proposed control system has following characteristics. : a) It controls regenerative power by varying mechanical braking torque. b) It controls mechanical braking torque using load torque observer. c) It controls the regenerative braking torque independently. The control scheme and simulation results are presented for the experimental car.

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A Study on Algorithm of Bogie Unit Braking System (차세대전동차 대차단위 제동시스템 알고리즘에 관한 연구)

  • Kim, Gil-Dong;Lee, Han-Min;Park, Sung-Hwan
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.1916-1921
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    • 2008
  • In the braking process of rolling stocks, the equivalent braking force is applied to the all bogies. However, the load applied to the front and rear bogie are different in the actual commercial traveling. In the case, since the different slip situation is occurred in each bogie, it is essential to use the independent anti-slip control per bogie unit in order to reduce the loss of braking force. In this paper, the algorithm about bogie unit braking is proposed and verified.

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A Study on Stress Distribution of Korean High Speed Train Wheel at Tread Braking (한국형 고속전철의 답면제동에 의한 차륜의 응력분포에 관한 연구)

  • 권범진;김호경;정흥채
    • Proceedings of the KSR Conference
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    • 2002.05a
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    • pp.411-416
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    • 2002
  • The strength evaluation of a wheel is becoming very important due to the high speed of railway system and the reduction of wheel weight. Therefore, in this study, the influence of thermal stress at tread breaking in Korean High Speed Train wheel was investigated using FEM. During FEM analysis, the mechanical load or wheel-rail contract load and braking load were considered. When 300% of the block force was applied, the maximum von Mises stress of 61.0 ㎫ was found at the outside plate around 400mm far away from the wheel center.

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A Study on Stress Distribution of Korean High Speed Train Wheel at Tread Braking (한국형 고속전철의 답면제동에 의한 차륜의 응력분포에 관한 연구)

  • 권범진;정흥채;김호경
    • Journal of the Korean Society for Railway
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    • v.5 no.3
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    • pp.167-173
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    • 2002
  • The influence of thermal stress at tread breaking in Korean High Speed Train wheel was investigated using the coupled thermal-mechanical analysis technique. The mechanical load or wheel-rail contract load and braking load were considered during FEM analysis. During the stop braking, the effect of mechanical stress on the combined stress is relatively larger than that of thermal stress in the rim of wheel. However, the effect of thermal stress is relatively larger than that of mechanical stress in the plate of wheel. When 300% of the block force was applied, the maximum von Mises stress of 61.0 MPa was found at the outside plate around 400 mm far away from the wheel center.

Regenerative Braking Characteristics of Linear induction Motor for MAGLEV (자기부상열차용 선형유도전동기의 회생 제동 특성 해석)

  • Park, Seung-Chan;Lee, Won-Min;Kim, Jung-Cheol;Park, Yeong-Ho
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.1866-1870
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    • 2008
  • In this paper, electric braking performances of linear induction motor(LIM) designed for propelling the MAGLEV are presented. Regenerative braking is carried out from 110km/h to 20km/h, and plugging which converts the direction of travelling magnetic field is carried out in the low speed region below 20km/h. It is important to reduce attractive force which can affect the magnetic levitation load during regenerative braking or plugging operation mode. So in this paper the braking performances are analyzed by finite element method. As a result, braking force, attractive force, phase current, voltage to frequency patterns and its magnetic fields of braking LIM are presented.

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Development of Automotive Braking Performance Analysis Program Considering Dynamic Characteristic (차량 제동 성능 해석 프로그램 개발)

  • 정일호;이수호;서종휘;박태원
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.2
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    • pp.175-181
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    • 2004
  • Analysis of brake characteristics has progressed rapidly in recent years, as computer techniques have developed. However, there are many problems in predicting braking characteristics, due to the numerous design variables of the brake system. Therefore, a synthetic braking performance analysis is required for all brake system parts such as master cylinder, booster, control valve and split system. In this paper, a program which can analyze braking performance such as force distribution, braking efficiency, pedal force and pedal travel, is presented. The preprocessor of the program helps users prepare input files through a dialog box. An additional postprocessor makes the graph presentation of solved results. Also, a simple example problem is applied to show the usefulness of the presented program.

The Impact Loads on the Hitch Point of the Tiller-Trailer System (동력경운기의 경사지 견인 및 주행 특성에 관한 연구(제일보)-동력경운기 -트레일계의 힛치점에 작용하는 충격력-)

  • 송현갑;장창주
    • Journal of Biosystems Engineering
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    • v.2 no.1
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    • pp.33-48
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    • 1977
  • Transporting agricultural products and the other material by the two-wheel-tractor (power-tiler)and trailer system may be one of its most widely used farming functions.The safety and hitching load for all the previaling performing conditions may be the general concern over the operation of the tiller-trailer system. In this study, a mathematical model to determine the static and dynamic forces excerting on the hitch point were developed . Based on the analysis of the model and the field measurements. the limiting hitching load and critical slope were analyzed. The results of the study are summarized as follows ; 1) The limit angle of slope land for the safety steering that two-wheel tractor-single axle trailer system was able to transport agricultural products was the direct angle (${\gamma}$) = 8 ; the cross angle$\beta$) 15 ; and it was decreased in accordance with the increase of carrying load ($W_4). 2) The critical velocity for safe operation in case of running on downward hill road was about 1.08m/sec. 3) The limiting carrying load for the safe steering was W$_4$=600kg. The degree of the safe steering for different braking methods was given in order as follows ; Simulataneous braking the tractor and trailer , braking the trailer only, and braking tractor only. 4) Among the three components of impact loads excerting on the hitch point, the component in the lateral direction ($P_{Vy}$) was near zero in spite of increase of hitching load ($W_4) , while the components in the other two mutually perpedicular directions ($P_{Vx}$ and ($P_{Vz}$) ) had larger values in horizontal plane than those in the slope lands. 5) Moment of forces on the lateral direction (M$y$) had the largest value among the three components of impact moment acting on the hitch point, however all the components were sharply increased in accordance with the increase of hitching loads ($W_4. Three components of the moment were the negative values.

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A Design of Brake Control System for Electrical Multiple Unit (전동차 제동제어장치 설계)

  • 이우동;최규형
    • Proceedings of the KSR Conference
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    • 2000.05a
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    • pp.151-156
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    • 2000
  • The brake system is important to stop train safely. The train is sloped by regenerative brake and pneumatic brake which are continuously blended at service brake. When service is applied to train, it is controlled by train weight and brake command. The jerk limitation function is applied for impulseless smoothing braking. All brake applications in service condition have a function of the variable load control to keep the braking effort in proportion to each car load. All of control function are performed by brake controller. Therefore, we will propose the design of brake control system in order to control efficiently

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Design and Control of Braking Chopper Circuit for Ventilation Inverter of Traction Control System (고속전철용 추진제어장치의 냉각용 인버터를 위한 제동초퍼 회로 설계 및 제어)

  • Cho, Sung-Joon
    • Proceedings of the KIPE Conference
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    • 2011.07a
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    • pp.314-315
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    • 2011
  • This paper introduces the design and control method of braking chopper circuit which can supply input power to ventilation inverter of traction control system. The DC input voltage from auxiliary block (static inverter) is normally used as an input of ventilation inverter. It converts DC input to AC output voltage to drive cooling fans for traction control system and traction motors. The electrical braking force is very important for high speed train to guarantee safety even though the train is running in the dead section where the pantograph voltage is not supplied. When the high speed train decelerate speed in dead section, the regenerative energy is dissipated by braking resistor. This paper proposed the braking chopper control method to implement rheostatic braking function and the appropriate chopper circuit for supplying voltage source to ventilation inverter during rheostatic braking mode. The proposed chopper circuit makes it possible for traction control system to regenerate power continuously regardless of the existence of pantograph voltage. The feasibility of proposed braking chopper control and circuit were proven by inertia load test and actual train field test.

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