• Title/Summary/Keyword: boiler system

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Development of Fuzzy Expert System for Fault Diagnosis in a Drum-type Boiler System of Fossil Power Plant (화력 발전소 드럼형 보일러 시스템의 고장 진단을 위한 퍼지 전문가 시스템의 개발)

  • ;;Zeungnam Bien
    • Journal of the Korean Institute of Telematics and Electronics B
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    • v.31B no.10
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    • pp.53-66
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    • 1994
  • In this paper, a fuzzy expert system is developed for fault diagnoisis of a drum-type boiler system in fossil power plants. The develped fuzzy espert system is composed of knowledge base, fuzzification module, knowledge base process module, knowledge base management module, inference module, and linguistic approximation module. The main objective of the fuzzy expert system is to check the states of the system including the drum level and detect faults such as the feedwater flow sensor fault, feedwater flow control valve fault, and water wall bube rupture. The fuzzy expert system diagnoses faults using process values, manipulated values, and knowledge base which is built via interviews and questionaries with the experts on the plant operations. Finally, the validity of the developed fuzzy expert system is shown via experiments using the digital simulator for boiler system is Seoul Power Plant Unit 4.

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Ondol Heating System Using Heat Pump - Comparison of Energy Consumption between the Heat Pump and the Oil Boiler - (열펌프를 이용한 온돌 난방 시스템 - 열펌프와 석유보일러의 소요에너지 비교 -)

  • 김현철;송현갑
    • Journal of Biosystems Engineering
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    • v.24 no.4
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    • pp.351-358
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    • 1999
  • In these days, we are faced to a couple of difficult problems, the one is the unstable price of the energy due to the shortage of fossil fuel resources and the other is the serious environmental pollution from the excessive consumption of fossil fuel. In order to save the thermal energy for the house heating, in this study the heat pump using the natural thermal energy resources was provided for Ondol heating and the thermal energy consumption of the heat was compared to that of oil boiler. The results could be summarized as follows: 1. In the Ondol room the temperature difference between the Ondol surface and room air was about 5∼$10^{\circ}C$ in accordance with the ambient temperature. 2. The Ondol room heating efficiency of the heat pump with compressor of 2PS was the highest at the water flow rate of 200 l/h. 3. The energy saving rate of the heat pump to the oil boiler for heating the Ondol system was 19.3%. 4. The Ondol heating cost of the heat pump was less 20.6% than that of oil boiler when oil price was 478 won/l.

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The Development of Boiler Fuel Control Algorithm and Distributed Control System for Coal-Fired Power Plant (석탄화력발전소 보일러 연료제어 알고리즘과 분산제어시스템의 개발)

  • Lim, Gun-Pyo;Lee, Heung-Ho
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.62 no.1
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    • pp.36-44
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    • 2013
  • This paper is written for the development and application of boiler fuel control algorithm and distributed control system of coal-fired power plant by the steps of design, coding, simulation test, site installation and site commissioning test. Fuel control algorithm has the upper algorithm and it is boiler master control algorithm that controls the fuel, feed water, air by generation output demand. Generation output demand by power load influences fuel control. Because fuel can not be supplied fast to the furnace of boiler, fuel control algorithm was designed adequately to control the steam temperature and to prevent the explosion of boiler. This control algorithms were coded to the control programs of distributed control systems which were developed domestically for the first time. Simulator for coal-fired power plant was used in the test step. After all of distributed control systems were connected to the simulator, the tests of the actual power plant were performed successfully. The reliability was obtained enough to be installed at the actual power plant and all of distributed control systems had been installed at power plant and all signals were connected mutually. Tests for reliability and safety of plant operation were completed successfully and power plant is being operated commercially. It is expected that the project result will contribute to the safe operation of domestic new and retrofit power plants, the self-reliance of coal-fired power plant control technique and overseas business for power plant.

Development of monitoring program for performance evaluation in solar_heat hot-water -boiler (태양열온수기 성능평가를 위한 모니터링 프로그램개발)

  • 김재열;오율권;곽희열;한재호;송경석;양동조
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.260-264
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    • 2003
  • The application of solar energy, in the field of alternative energy, was on the increase tendency. In the case of advanced nations, through continuous R&D, solar-heat hot-water-boiler with high efficiency has been used for the house and the industrial process on business, advanced nations on reached up the experimental stage of solar generation system. But the actual circumstance of the domestic has been not accomplished the popularization of solar-heat hot-water-boiler and the settlement of it which is the fundamental stage of the solar energy usage. This trouble, the domestic was flooded with small enterprise for producing solar-heat hot-water-boiler, was caused by the popularization and the production without verification of performance. To supply the monitoring program for evaluating solar-heat hot-water-boiler, this research was purpose to improve the technical development of the enterprise for producing solar-heat hot-water-boiler and served as an aid f3r the enlargement and the popularization on solar energy.

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Evaluation on Characteristics and Economical Efficiency of X-L Pipe Boiler with Electric Heat Closed Type (전열밀폐식 X-L 파이프 보일러 난방장치의 특성 및 경제성 평가)

  • Kim, Su-Man;Chun, Tae-Kyu;Yang, Young-Joon
    • Journal of Energy Engineering
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    • v.20 no.4
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    • pp.330-337
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    • 2011
  • In these days, the gas or kerosene boiler was usually used as heating system. This study was carried out to investigate the merits of X-L pipe boiler with electric heat line that was specially manufactured. The electric heat line was inserted into inside of X-L pipe and voltage was impressed to electric heat line and, as a result, temperature of X-L pipe filled with heat medium was increased. As changing the number of electric heat line and voltage, the characteristics of X-L pipe boiler and its mechanism on heat generation were studied. Furthermore, the economical efficiency was evaluated by comparing heating cost of X-L pipe boiler with those of kerosene boiler and natural gas boiler, respectively. As the results, it was confirmed that heating cost of X-L pipe boiler was showed as 28% of kerosene boiler and 58% of natural gas boiler.

Application of Computed Radiography for Nondestructive Testing of Boiler Tube Weldments (보일러튜브 용접부 비파괴검사를 위한 컴퓨터화 방사선투과시험 적용 연구)

  • Park, S.K.;Ahn, Y.S.;Gil, D.S.
    • Journal of Power System Engineering
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    • v.13 no.5
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    • pp.95-102
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    • 2009
  • A steam generator (boiler) in thermal power plants, consisting of more than 30,000 parts and components, can lead to the plant shutdown with damage to even the small part of the components; esp., like weld failures on boiler tubes. Consequently it is greatly demanded to improve the quality of the weld on the boiler tube for the stable operation of the power plants. Because of the feature of the welding, which is done past by melting the work pieces and adding a filler material that cools to become a strong coalescence, there is a great possibility that weld failures take place. As a result, it is regulated to make a non-destructive testing, like radiography test, to detect defects and flaws in the weld. The current film radiography test provides a lower image quality exceeding 2.0% of a basic quality level for a penetrameter, it is very likely to fail to detect micro defect. As a result, the prevention for the boiler tube failure has not been made effectively. In this study, computed radiography technology has been applied as a digital radiography test to the boiler tube weld, and Se-75 radiation source was used to improve the image quality, instead of Ir-192 source. As a result of this study, it is proven to save the time and cost for test and to enhance the quality level of penetrameter penetrating image, which enables to upgrade the quality of radiography test to the boiler tube weld.

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Analysis of the Part Load Ratio Characteristics and Gas Energy Consumption of a Hot Water Boiler in a Residential Building under Korean Climatic Conditions (국내 기상조건하 주거용 건물 가스 보일러의 부분부하 특성과 에너지 사용량 분석)

  • Yu, Byeong Ho;Seo, Byeong-Mo;Moon, Jin-Woo;Lee, Kwang Ho
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.27 no.9
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    • pp.455-462
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    • 2015
  • Residential buildings account for a significant portion of the total building-energy usage in Korea, and a variety of research studies on the domestic boiler have therefore been carried out; however, most of these studies examined the boiler itself, whereby the part-load ratio characteristics and the corresponding gas-energy consumption patterns were not analyzed. In this study, the part-load ratio and operating characteristics of a domestic gas boiler were analyzed within a residential building equipped with a radiant floor-heating system; in addition, the energy consumption between condensing and conventional boilers was comparatively analyzed. Our results show that significant portions of the total operating hours, heating load, and energy consumption are in the part-load ratio range of 0 through 40%, whereby the energy consumption was significantly affected by the boiler efficiency under low part-load conditions. These results indicate that the part-load operation of a boiler is an important factor in residential buildings; furthermore, replacing a conventional boiler with a condensing boiler can reduce annual gas-energy usage by more than 20%.

A Case Study on Application of Fault Tolerant Control System to Boiler Controller in Power Plant (발전소 보일러 제어기에 대한 내고장성 제어 시스템의 적용에 관한 연구)

  • ;;;Zeung Nam Bien
    • Journal of the Korean Institute of Telematics and Electronics
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    • v.27 no.1
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    • pp.10-19
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    • 1990
  • A fault tolerant control system, in which a digital back-up controller system is added on the existing analog control system, is developed for enhancing reliability of boiler control system in power plant. The digital back-up controller system(DBCS) has a multi-processor structure with capabilities of fault diagnosis, back-up control, self test, and graphic monitoring. Specifically, switching mechanism composed of expandable modules is designed so that back-up controller takes over any faulty control loops and the number of back-up control loops is determined as that of simultaneous faults. A process simulator that simulates the boiler analog control system is developed for safety test and performance evaluation prior to real plant application. DBCS is installed at the Ulsan thermal power plant, and fault tolerant control performance is assured under the faults that some controller modules are pulled out.

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Development of a Commercial-scale RDF Boiler with Chain type Stoker (실증규모 체인스토커식 RDF전용보일러 개발)

  • Choi, Yeon-Seok;Kim, Byung-Gil;Roh, Nam-Sun
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.813-816
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    • 2009
  • A commercial-scale RDF boiler that its burning capacity is 400 kg-RDF/hr and steam production capacity is 2 ton/hr. It has a chain type stoker and waste heat recovery system. Heat exchanger is vertical water-pipe so that soot blowing and removal is convenient during operation. Dry scrubber, bag filter and activated carbon tower have been installed for the reduction of air pollutant gases and dust. Analysing data of pollutants from stack such as $SO_x$. $NO_x$ and dioxin shows so good results that the boiler system could comply the regulated emission limits.

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Design of the Boiler Load Distribution System (보일러 본체 지지장치 하중교정 시스템 설계)

  • Park, Jong-Beom;Bae, Byung-Hong;Lee, Sang-Guk;Choi, Jong-Ki;Baek, Soo-Gon
    • Proceedings of the KIEE Conference
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    • 2000.07b
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    • pp.778-780
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    • 2000
  • Due to the long time operation of the thermal power plant boiler. the load redistribution of the sling rods is occurred. To enlarge the sincerity of the boiler. measuring and adjusting the actual load of the sung rods is required. The original targets were reached from the 1-year-study. Survey related to the load distribution system for the boiler, systematic design of the hydraulic unit and hydro cylinder, detailed design of the hydraulic unit and hydro cylinder.

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