• Title/Summary/Keyword: bevel

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A Study on the Distortion induced by Heat Treatment on Automobile Bevel Gears (단조/절삭 베벨기어의 열처리 변형에 관한 연구)

  • 강우진;김명곤;조종래;이정환;이영선;배원병
    • Transactions of Materials Processing
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    • v.12 no.3
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    • pp.221-227
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    • 2003
  • Heat treatment is widely used in various manufacturing Processes to enhance the quality of a Product such as strength, surface hardness, and service life. In the heat treatment, there is dimensional change or distortion of the product, which critically influences the dimensional accuracy of precision parts. In this study, the distortion of a straight bevel gear induced by heat treatment is investigated in two cases. In the first case, the distortion induced by heat treatment we compared between a forged bevel gear and a machined bevel gear. In the second case, the distortion of an annealed gen is compared with that of a quenched gear. And finite element analysis has been Performed to predict the distortion of a heat-treated and machined bevel gear. The predicted values are compared with the experimental values.

An Analytical Investigation on the Ratio of Angular Velocity in Spherical Involute Bevel Gearsets (구형 인볼류트 베벨기어쌍의 각속도비에 관한 해석적 연구)

  • Park, N.G.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.5
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    • pp.40-45
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    • 1995
  • The kinematical relationship of bevel gearsets lies at the root of the gear design. As the demand on precision bevel gears is increased in the related industries, the kinematic analysis of a pair of sperical involute bevel gears needs to be exactly evaluated for the computer aided design. Pitch cone angles of bevel gearsets have been calculated under the assumption that the geared system is equivalent to a coned roller system without slipping. But this kinematical model involves some errors in the value of the ratio of angular velocity. In this paper, the ratio of the angular velocity is exactly derived, based on the perfect involute tooth surface. Four nonlinear equations representing the kinematical relationships are numerically solved to obtain the pitch and base cone angles. The ratios of angular volocities according to pressure and shaft angles are calculated and compared with those of the approximate gear model.

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Development of a S/W calculating design parameters automatically for bevel gears (베벨기어의 설계 및 해석을 위한 PC용 형상제원 산출 S/W 개발)

  • 유우식
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.21 no.47
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    • pp.181-191
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    • 1998
  • Bevel gears are suitable for transmitting power between shafts at practically any angle or speed. However, the particular type of gear best suited for a specific application is depends upon the mountings, available space, and operating conditions. Therefore it is important in any general design imploying gears to first make a study of all the conditions under which the gear must operate. Presented in this paper is a S/W calculating design parameters automatically for bevel gears. This S/W provides the Standards for the design of straight bevel, zerol bevel, spiral bevel and hypoid gears. Topics include preliminary design parameters, blank design including standard taper, uniform depth, duplex taper and tilted root so that Gleason, Klingelnberg and Oerlikon machine tools are covered.

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An Evaluation of Bending Fatigue Strength for Cold Forged Bevel Gear (냉간단조 베벨기어의 굽힘피로강도 평가)

  • 김재훈;사정우;김덕회;이상연
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.1
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    • pp.61-67
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    • 2000
  • Gears are the most commonly used parts in automotive and industrial applications. One of most common modes of gear failures is tooth breakage, which is usually produced by the bending fatigue failure. It is important to manufacture the gears which can withstand the applied stresses in view of safety and economic requirement. This paper deals with bending fatigue strength for cold forged bevel gear. Especially, to compare fatigue characteristics for manufacturing processes difference, bending fatigue tests of bevel gears made by three different processes respectively. Results indicate that the fatigue strength of bevel gear is improved by cold forging process. Intergranular fracture is found on fatigue fracture surface, and dimples are observed on final fracture surface. The fatigue failure cannot be considered as a deterministic quantity, but must be characterized statistically. This study proposes a method to estimate bending fatigue lift of the bevel gear using the probability-load-life and Weibull analysis.

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A Study on Dynamic Characteristic Analysis of Straight Bevel Gear (직선베벨기어의 동특성해석에 관한 연구)

  • Lyu, Sung-Ki;Shin, Gue-Su
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.12
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    • pp.157-164
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    • 1995
  • Straight belvel gear is used mainly for steering system, final reduction and differential gear in the automobile. The more high load, high velocity driving bevel gear, the more unsafe and unpleasant. In thid study, we get a kinematic equation by modelling straight bevel gear pair with simple elastic system, the dynamic characteristic analysis about this system, we got the dynamic load factor of tooth surface. Comparing the value of dynamic load factor by calculation with the measured value of Terauchi's experimental results is similar. We think it useful to analysis the vibration and the noise of straight bevel gear in operation with the analytic method of dynamic load of straight bevel gear using in this study.

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AN ELECTROCHEMICAL STUDY ON MICROLEAKAGE OF RETROGRADE FILLING USING DIFFERENT RETROGRANE FILLING MATERIALS, ROOT RESECTION ANGLE AND CAVITY PREPARATION INSTRUMENTS (역충전재 및 치근단 절제 각도와 와동 형성 기구에 따른 역충전물의 변연 누출에 관한 전기화학적 연구)

  • Kim, Jin-Woo;Lim, Sung-Sam
    • Restorative Dentistry and Endodontics
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    • v.19 no.2
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    • pp.499-512
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    • 1994
  • The purpose of this study was to evaluate the microleakage electrochemically using different retrograde filling materials, different root resection angle, and different cavity preparation instruments. 104 extracted single-rooted teeth were selected for this study. 100 teeth were used as experimental groups and four was used as controls. Anatomical crowns were resected, root canals were prepared, and the apical 2 mm of roots were removed. The experimental roots were randomly divided into five equal groups. Experimental groups : Group 1. no bevel, cavity preparation with ultrasonic instruments, amalgam filling Group 2. no bevel, cavity preparation with ultrasonic instruments, SuperEBA cement filling Group 3. no bevel, cavity preparation with ultrasonic instruments, desiccated ZOE filling Group 4. $45^{\circ}$ bevel, cavity preparation with ultrasonic instruments, amalgam filling Group 5. no bevel, cavity preparation with conventional bur, amalgam filling Microleakage was measured once a day for 30 days using electrochemical method and were analyzed statistically. The results were as follows : 1. The group with Super EBA cement filling showed the least marginal leakage from second to fourth day(p<0.05), there was no significant difference between the group with amalgam filling during eighth to eighteenth day(p>0.05), but after the nineteenth day here was a higher marginal leakage than the group with amalgam filling(p<0.05). 2. The group with desiccated ZOE filling demostrated that the highest marginal leakage, started on the eighth day(p<0.05). 3. The group using ultrasonic instrument showed lower marginal leakage than the group using bur until the nineteenth day(p<0.05), but there was no significant differnce with the group using bur after twentythird day(p>0.05). 4. The group without bevel showed lower marginal leakage than the group with bevel (p<0.05). 5. Whether bevel or nor had much more effect on marginal leakage than with cavity perparation instrument when the cavity was retrogrdefilled with amalgam(stepwise regression).

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A STUDY ON THE MICROLEAKAGE OF THE IPS EMPRESS CERAMIC CROWN ACCORDING TO MARGIN TYPES AND RESIN CEMENT (변연형태와 레진시멘트에 따른 IPS Empress 도재관의 변연누출에 관한 연구)

  • Jung, Won-Yeob;Oh, Sang-Chun;Dong, Jin-Keun
    • The Journal of Korean Academy of Prosthodontics
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    • v.36 no.6
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    • pp.789-805
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    • 1998
  • The purpose of this study was to compare the microleakage of the IPS Empress ceramic crown according to 1) margin types such as rounded shoulder and bevel, 2) margin locations such as enamel and dentine, 3) resin cement types such as Variolink and Bistite. For this study, 80 extracted premolar teeth were used. After 10 experimental dies were prepared for each group, the IPS Empress ceramic crowns were fabricated on the dies and cemented with one of two types of resin cement. After 1,000 cycles of thermal changes were given with the thermocycling unit, each specimen was sectioned with a low speed diamond saw in both the buccolingual and the mesiodistal direction. The microleakage was then measured with a stereo microscope. The obtained results were as follows : 1. Every experimental group showed microleakage. The microleakage of the crowns which had a rounded shoulder on enamel cemented with Variolink was the lowest of all. The resulting rank of the mean microleakage was rounded shoulder on enamel using Variolink(0.601mm), rounded shoulder on enamel using Bistite (0.794mm), bevel on enamel using Variolink (0.826mm), rounded shoulder on dentine using Variolink(1.054mm), bevel on enamel using Bistite(1.087mm), rounded shoulder on dentine using Bistite(1.176mm), bevel on dentine using Variolink(1.258mm), and bevel on dentine using Bistite(1.467mm). 2. The statistically significant differences in the microleakage were found in 4 cases: rounded shoulder on enamel using Variolink and bevel on dentine using Variolink, rounded shoulder on enamel using Variolink and bevel on dentine using Bistite, rounded shoulder on enamel using Bistite and bevel on dentine using Bistite, bevel on enamel using Variolink and bevel on dentine using Bistite. 3. The microleakage of rounded shoulder finish line was lower than that of bevel finish line. The statistically significant differences were found with respect to the type of finish lines. 4. The microleakage of the finish line on enamel was lower than that of finish line on dentine. The statistically significant differences were found with respect to the location of the finish lines. 5. The microleakage of the Variolink cement was lower than that of the Bistite cement. The statistically significant differences were found with respect to the resin cements.

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A STUDY ON THE FRACTURE STRENGTH OF THE IPS-EMPRESS CERAMIC CROWN ACCORDING TO MARGIN TYPE (IPS-Empress 도재관의 변연형태에 따른 파절강도에 관한 연구)

  • Kim, Hyun-Soo;Ju, Tae-Hun;Oh, Sang-Chun;Dong, Jin-Keun
    • The Journal of Korean Academy of Prosthodontics
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    • v.35 no.2
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    • pp.296-307
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    • 1997
  • The purpose of this study was to compare the fracture strength of the IPS-Empress ceramic crown according to margin types such as bevel, shoulder, rounded shoulder, shoulder with bevel, rounded shoulder with bevel and bevel with groove. After 10 metal dies were constructed for each group, the IPS-Empress ceramic crown were fabricated and each crown was cemented on each metal die with Bistite resin cement. The cemented crowns mounted in the testing jig were inclined 30 degree and universal testing machine (Zwick 1456 41, Zwick Co., Germany) was used to measure the fracture strength. The obtained results were as follows : 1. The fracture strength of the crown with rounded shoulder was the highest of all. The mean fracture strength was 484N in rounded shoulder, 357N in bevel, 341N in rounded shoulder with bevl, 300N in shoulder with bevel, 280N in shoulder and 275N in bevel with groove. 2. The fracture strength of rounded shoulder was statistically different from those of shoulder with bevel, shoulder and beve41 with groove. 3. In the strain at fracture, there was no significant difference among each group. 4. The fracture mode of the crown was similar and most of fracture line began at the loading area and extended through proximal surface perpendicularly to the margin, irrespective of margin type.

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The Astigmatism Calculation according to the Bevel Position of Decentered Spectacle Lens: Prism Prescription Lens by Eccentricity (편심된 안경렌즈의 산각 위치에 따른 비점수차 계산: 편심에 의한 프리즘 처방)

  • Kim, Sang-Hyun;Seo, Ji-Keun
    • Journal of Korean Ophthalmic Optics Society
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    • v.11 no.2
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    • pp.77-83
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    • 2006
  • We have studied the astigmatism according to the bevel position and the tilting(pantoscopic) angle of decentered spectacle lens for prism prescription. For prism prescription, generally we make a general spectacle lens into decentered spectacle lens. At this time the bevel position of decentered lens is a important matter, because the difference between optic axis and visual axis occur aberrations. Using the calculation we find that the case that the axis of bevel rotation band passes the front curvature center of (+) lens has a smaller astigmatism than the case that the axis of bevel rotation band passes the rear curvature center of (+) lens and that the case that the axis of bevel rotation band passes the rear curvature center of (-) lens has a smaller astigmatism than the case that the axis of bevel rotation band passes the front curvature center of (-) lens. We find the lens with higher refraction index has a smaller astigmatism.

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A Study on the Elastic Deformation of Forged Bevel Gears and Die (단조 베벨 기어의 탄성회복과 금형변형에 관한 연구)

  • 김명곤;강우진;조종래;이정환;배원병
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.34-37
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    • 2003
  • Cold forging has several advantages as compared with conventional forming by cutting process. In this study, the elastic deformations of straight bevel gear and die induced by cold forging process are investigated to use 3D-Scanner. So we could estimate the total elastic deformation as comparing between forged bevel gears and die. And finite element analysis has been performed to predict the elastic deformation, each of cold forged bevel gear and die. The predicted values are compared with the experimental values and as a result they are well agreed with experimental data.

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