• 제목/요약/키워드: bending processing

검색결과 324건 처리시간 0.026초

은행나무 목재의 가공적 성질 (Processing Properties of Ginkgo Wood)

  • 김규혁;김재진;조재성
    • 한국가구학회지
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    • 제11권2호
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    • pp.37-43
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    • 2000
  • Ginkgo trees have long been planted in Korea as roadside trees and ornamental trees, but the wood was seldom used except some utilization f3r small artifacts. Soaring prices of imported wood and future uncertainty about long-term supply of foreign woods have stimulated research on value-added utilization of less-utilized domestic wood resources such as Ginkgo wood. The processing properties of Ginkgo wood were investigated to determine its utilization potential in this study, and the results of treatability, drying characteristics, gluability, paintability, bending properties, chemical discoloration characteristics were presented.

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냉간단조된 후판형 플랜지 돌출부 굽힘성형 공정연구 (Outer Bending of a Cold Forged Circle Flange)

  • 김대원;신영철;최호준;윤덕재;신익철;임성주
    • 소성∙가공
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    • 제21권7호
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    • pp.453-458
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    • 2012
  • The flange hub is a main component of an automotive steering system. Dimensional precision of the flange hub is very important for precise control of the steering force. Consequently, the process design for precision forming of a flange hub is required. The teeth of the flange hub are generally formed by bending. In this study, the formability of flange bending was investigated using FE simulations. For the optimum process conditions, the flange is bent by movement of an insert die, and the die angle and bending length are selected as $90^{\circ}$ and 4mm respectively.

"ㄱ" 단면 형상 제품의 압출굽힘 가공에 관한 연구 (A Study on the Extru-Bending Process of the Product with "ㄱ" Section)

  • 이경국;진인태
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.371-374
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    • 2003
  • The bending process for the "ㄱ" section product can be developed by the hot metal extrusion machine with the two punches moving in the different velocity. The bending phenomenon can be controlled by difference of velocity at the die exit section by the different velocity of billets through the two-hole container. The results of the experiment show that "ㄱ" section product can be bended by the extrusion process and that the curvature of the product can be controlled by the velocity of punch and that the defects such as the distortion of section and the thickness change of the product and the folding and wrinkling of the product did not happen after the bending processing by the extrusion bending machine.

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휨하중(荷重)을 받는 오이의 역학적(力學的) 특성(特性) (Mechanical Properties of Cucumber under Bending Force)

  • 김만수;송천호;박종민
    • Journal of Biosystems Engineering
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    • 제18권1호
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    • pp.30-36
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    • 1993
  • Cucumbers being living biological materials are generally vulnerable to external forces, especially, bending force during the processes, because they have usually longish shape. Understanding the mechanical and viscoelastic properties of cucumber is important to analyze various characteristics which might be helpful in determining design parameters for the processing equipment such as sorting, packaging and transporting machine. The objectives of this study were to determine ultimate bending strength, deflections, and hysteresis losses for the cucumbers from the bending tests. Within the range of loading rate from 20 to 100mm/min, the ultimate bending strength of the cucumber samples were 525-630kPa at the Gyeousalicheongjang and the Baekdadagi, and 476~618kPa at the Cheongjangmadi, respectively, but the ultimate bending deflection ratio of the Cheongjangmadi showed the highest value among the tested samples. The effect of loading rate on the physical properties of the cucumber was relatively significant, all considered physical properties and degree of elasticity of the cucumber increased with the loading rate, but the hysteresis loss decreased with it.

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인공 신경망을 이용한 고강도강판의 V형 굽힘에서 탄성회복의 예측 (Prediction of Springback after V-Bending of High-Strength Steel Sheets Using Artificial Neural Networks)

  • 마승찬;권의표;문상돈;최영
    • 소성∙가공
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    • 제29권6호
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    • pp.338-346
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    • 2020
  • A V-bending test was performed in order to predict springback of high-strength steel sheets under various conditions. The results of V-Bending test were analyzed with artificial neural networks and FE-simulation, respectively, for the tool design. The results of design are discussed. The bending test result using the tool designed with artificial neural networks was about 92˚. However, the bending test result using the tool designed FE-simulation was about 94.5˚. Artificial neural networks are a useful tool along with FE-simulation in predicting springback.

두 개의 압출빌렛을 사용하는 'Λ' 단면 앵글 구조재의 압출굽힘가공에 관한 연구 (A Study on the Extru-Bending Process of the Angle Product with 'Λ' Section Using Two Extrusion Billets)

  • 이경국;진인태
    • 소성∙가공
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    • 제14권2호
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    • pp.160-167
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    • 2005
  • In the present study about extru-bending of angle product, the bending of extruded angle products with the $'\Lambda'$ section and 'ㄱ', section can be obtained using two extrusion billets by the hot metal extru-bending machine with the two punches moving in the different velocity. The bending curvature can be controlled by the different velocity of billets through the two-hole container. This paper describes simulations and experiments of extru-bending process that can make bending during extruding by the difference of stem velocities. And they are applied to two kinds of dies, that is, one of them is conical dies with symmetry $'\Lambda'$ section and the other one is conical dies with asymmetry 'ㄱ' section. The results of the forming simulation by $DEFORM^{TM}-3D$ and results of experiments show that the bending phenomenon at the die exit during extrusion can be obtained with two extrusion billet by the two stems moving in the different velocity. And it was known that it is possible to design the structure of conical cavity of extrusion dies and to control the curvature of product through the simulation and experiment of extru-bending process.

굽힘이력을 고려한 딥드로잉공정의 유한요소역해석 (Finite Element Inverse Analysis of the Deep Drawing Process Considering Bending History)

  • 허지향;윤종헌;바오이동;허훈
    • 소성∙가공
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    • 제16권8호
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    • pp.590-595
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    • 2007
  • This paper introduces a new approach to take account of bending history in finite element inverse analysis during sheet metal forming process. A modified membrane element was adopted for finite element inverse analysis so that bending-unbending energy was additionally imposed in the total plastic energy, predicting bending-unbending regions using the geometry of the final shape and tools. An algorithm was applied to a cylindrical cup deep drawing process. The blank shape and the distribution of the thickness strain were compared with those obtained from the incremental finite element analysis in order to evaluate the effect of the bending history. The algorithm reduced the difference between the results of the inverse analysis from those of the incremental analysis due to bending history. The analysis was also carried out with the variation of the thickness of the initial blank to investigate the effect of bending deformation. The results showed that the difference was remarkably reduced as the thickness of the initial blank increased. This indicates that the finite element inverse analysis cooperated with the suggested scheme is useful to obtain more accurate results, especially when bending effects are significant.

박판의 Z-굽힘가공에서 외측 굽힘반지름 치수의 최소화(샤프에지) 가공법에 관한 연구 (A Research on the Processing Method to Minimize the Outer Radius(Sharp edge) in Sheet Metal Z-bending Work)

  • 윤재웅
    • 한국산학기술학회논문지
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    • 제18권2호
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    • pp.349-355
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    • 2017
  • 프레스금형(press dies)에 의한 굽힘가공(bending work) 이라는 것은 평평한 블랭크(blank)를 필요로 하는 각도(角度)로 굽히는 것이다. 굽힘가공을 하면 굽혀진부분(flange)과 굽혀지지 않은 부분(web)으로 구분되며, 굽힘라인(bending line) 부분에는 굽혀진 각도(bending angle)와 굽힘반지름(bending radius)이 내측과 외측으로 성형된다. 이때, 내측 굽힘반지름의 크기는 제품의 재질별로 최소치수가 제시 된다. 제시된 최소치수 보다 작게 굽히면 절단면 굽힘부위에 덧살이 발생 하거나 외측 굽힘반지름 부위에는 균열(crack)이 생긴다. 굽힘가공에서의 외측 굽힘반지름은 자연적으로 생긴다. 그래서 외측 굽힘반지름 치수를 굽힘펀치와 다이블록으로 조정하면서 필요한 치수로 굽힐수 없다. 굽힘가공에는 V-굽힘, U-굽힘, Z-굽힘, O-굽힘, P-굽힘, 에지굽힘(edge bending), 트위스트굽힘(twist bending), 크림핑(crimping) 등이 있다.이 중에서 Z-굽힘은 굽힘라인이 2개로써 블랭크의 상면(上面)과 하면(下面)에 설정하여 상향(上向)굽힘이나 하향(下向)굽힘으로 작동되는 금형을 사용한다. Z-굽힘을 크랭크굽힘(crank bending) 이라고도 한다. 이런 구조의 금형으로 Z-굽힘가공을 하면 내측반지름은 표준치수로 굽혀진다. 표준치수라는 것은 굽힘가공에서 굽힐 수 있는 최소 굽힘반지름 치수로서 굽힘펀치의 각(角)반지름(Rp)를 뜻한다. 그런데 산업현장에서는 외측 굽힘반지름 치수를 굽힘펀치와 다이블록으로 굽힐수 없는 미세한 샤프에지(sharp edge) 형상인 매우 작은 치수(R=0.2mm)를 필요로하고 있는 바, 본 논문에서는 외측 굽힘반지름 치수를 0.2mm 이하로 굽힐수 있는 Z-굽힘가공 공법을 개발 하고자 하였다.

극초단파 레이저를 이용한 PI 필름 가공 기술개발 (Ultrashort pulse laser induced PI film scribing)

  • 김태동;이호
    • 한국산업융합학회 논문집
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    • 제20권4호
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    • pp.307-311
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    • 2017
  • Ultra short pulse laser processing with the PI (polyimide) substrate is conducted to increase flexibility and radius of curvatures. A femtosecond laser is used to perform micro machining by minimizing the heat effect in PI substrate. The laser processing according to the parameters, such as fabricated line width, depth, laser power, distance between lines, is carried out to understand the characteristics of fabricated lines. A bending test is carried out to evaluate bending shapes and the radius of curvature after bending and spreading it 1000 times. The results demonstrates that the radius of curvature decreases in deepen lines and increases with the augment of the number of the fabricated lines, and distance between lines.

EPS 각도센서용 토션 바의 압입공정의 휨과 회전현상 분석 (Analysis of Bending and Rotation Phenomenon of Torsion Bar During Press-fitting Process for EPS Angle Sensors)

  • 이형욱;이승호;전태호;정일기
    • 소성∙가공
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    • 제32권6호
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    • pp.376-383
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    • 2023
  • The torsion bar, which is a steering torque sensor, is mounted between the steering pinion and the input shaft in the IPA(input pinion assembly). Accurate torque measurement is important to improve the sense of operation, and the straightness of the torsion bar can affect torque measurement. In this study, the amount of bending was measured and the exact shape was analyzed regarding the bending phenomenon in the press-fitting process for torsion bars. The effect of alignment error was analyzed through finite element forming analysis. Process data analysis was conducted for the double-end press fit model. If there is an alignment error of about 10% of the serration tooth height, the indentation load is reduced by about 10%. If there is an alignment error, the torsion bar is rotated.