• Title/Summary/Keyword: bearing stiffness

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A Study on the Development of Hydrostatic High Speed Spindle for Grinding Machine (고속 연삭기용 유정압 스핀들 개발에 관한 연구)

  • Kim, Jeong-Suk;Cho, Yong-Kwon;Park, Jin-Hyo;Moon, Hong-Man
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.1
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    • pp.96-100
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    • 2011
  • The hydrostatic bearings have a relatively small run-out comparing to its shape error by fluid film effect in hydrostatic state as like pneumatic bearing and have a high stiffness, load capacity and damping characteristics. As there is no maintenance and semipermanent in these bearing type, it has been usually adopted as main spindle bearing for grinding machine. In this thesis, to develop hydrostatic bearing for high speed spindle, the cooler setting temperature, bearing clearance and nozzle pressure of belt-driven hydrostatic bearing are investigated. The bearing temperature is decreased, as the cooler setting temperature is lower, nozzle pressure is higher and bearing clearance is wider. The front temperature of bearing is nearly $8^{\circ}C$ higher than the rear one up to 13,000 rpm of spindle revolution. The thermal deflection of X-axis is ${\pm}16\;{\mu}m$ in range of 12,000 rpm-13,000 rpm. Therefore, it is conformed that the built-in motor hydrostatic bearing can be used to high speed spindle.

Compression of hollow-circular fiber-reinforced rubber bearings

  • Pinarbasi, Seval;Okay, Fuad
    • Structural Engineering and Mechanics
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    • v.38 no.3
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    • pp.361-384
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    • 2011
  • Earlier studies on hollow-circular rubber bearings, all of which are conducted for steel-reinforced bearings, indicate that the hole presence not only decreases the compression modulus of the bearing but also increases the maximum shear strain developing in the bearing due to compression, both of which are basic design parameters also for fiber-reinforced rubber bearings. This paper presents analytical solutions to the compression problem of hollow-circular fiber-reinforced rubber bearings. The problem is handled using the most-recent formulation of the "pressure method". The analytical solutions are, then, used to investigate the effects of reinforcement flexibility and hole presence on bearing's compression modulus and maximum shear strain in the bearing in view of four key parameters: (i) reinforcement extensibility, (ii) hole size, (iii) bearing's shape factor and (iv) rubber compressibility. It is shown that the compression stiffness of a hollow-circular fiber-reinforced bearing may decrease considerably as reinforcement flexibility and/or hole size increases particularly if the shape factor of the bearing is high and rubber compressibility is not negligible. Numerical studies also show that the existence of even a very small hole can increase the maximum shear strain in the bearing significantly, which has to be considered in the design of such annular bearings.

Static and Dynamic Behavior of Disk Bearings under Railway Vehicle Loading (철도차량하중에 의한 디스크받침의 정·동적 거동특성)

  • Oh, Saeh Wan;Choi, Eun Soo;Jung, Hie Young;Kim, Hak Soo
    • Journal of Korean Society of Steel Construction
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    • v.18 no.4
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    • pp.469-480
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    • 2006
  • The goal of this study is to ases the static and dynamic behavior of disk bearings under railway vehicle loadings. Several static tests were conducted in a laboratory t bearings, all having the same kind of polyurethane disk as used in the static tests, were installed under a full-sized railway bridge and tested with a running locomotive, the tests results, the static and dynamic stiffness of the disk bearings were estimated and compared. the deformation of the disk bearings under the bridge was measured at varying disk bearing was almost half of that under dynamic loading. In addition, the dynamic stiffness of the fixed disk bearing was 80% higher than that of an expansion disk bearing, since the PTFE in the expansion bearing is displaced. The deformation of the disk bearing did not vary significantly with changes in locomotive's speed. The results of this study can contribute to fast-tracking the formulation of a design technique for disk bearings for railway bridges.

Seismic Responses of Isolated Bridges Considering the Relative Stiffness Ratio (상대강성비를 고려한 지진격리교량의 응답특성)

  • Seo, Hyun-Woo;Kim, Nam-Sik;Cheung, Jin-Hwan
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.12 s.105
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    • pp.1340-1346
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    • 2005
  • In this study, based on shaking table test results on a seismically isolated bridge model, an inelastic numerical model is refined by using Bouc-Wen model representing the hysteretic behavior of isolators. Seismic responses of isolated bridges are numerically investigated varying with relative stiffness ratio(RSR), which is a ratio of the effective stiffness of isolator to the lateral stiffness of bridge pier, From the results, it is found that an adequate range of relative stiffness ratio could be defined for seismic design of isolated bridges without considering the flexibility of piers.

The Estimated Stiffness of Rubber Pads for Railway Bridges (철도교용 고무패드의 강성 추정기법)

  • Oh, Saeh Wan;Choi, Eun Soo;Jung, Hie Young
    • Journal of Korean Society of Steel Construction
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    • v.17 no.3 s.76
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    • pp.307-316
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    • 2005
  • This study analyzed the characteristics of four kinds of bridge rubber pads and suggested a method of determining the stiffness and the damping ratio of the pads.The stiffness of rubber pads can be estimated by a direct static test and a dynamic test indirectly.This study used both methods to determine the pad's stiffness.The damping ratio of pads can be obtained using the dynamic test and the damping ratio of polyurethane rubber pads was estimated to aproximate that of natural and chloroprene rubber pads.The polyurethane rubber pads are harder than natural and chloroprene rubber pads and thus carry larger load bearing capacity.In addition, they showed higher stiffness with the same shape factor than the others and thus are more available for bridge bearings.Although natural and chloroprene rubber pads are elongated to large deformation in the horizontal direction due to vertical loads, polyurethane rubber pads almost do not generate horizontal deformation due to vertical loads regardless of the thickness and hardness of the pads.Therefore, they do not need reinforced plate to restrict horizontal deformation.

Finite Element Analysis of Pivot Stiffness for Tilting Pad Bearings and Comparison to Hertzian Contact Model Calculations (유한 요소 해석을 통해 계산된 틸팅 패드 베어링의 피봇 강성과 Hertzian 접촉 모델 해석 결과 비교)

  • Lee, Tae Won;Kim, Tae Ho
    • Tribology and Lubricants
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    • v.30 no.4
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    • pp.205-211
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    • 2014
  • Recent studies emphasize the importance of pivot stiffness in the analysis of tilting pad bearings (TPBs). The present paper develops a finite element model of the pad pivot and compares the predicted pivot stiffness to the results of Hertzian contact model calculations. Specifically, a finite element analysis generates tetrahedral mesh models with ~40,000 nodes for a ball-socket pivot and ~50,000 nodes for a rocker-back pivot. These models assume a frictionless boundary condition in the contact area. Increasing the applied loads on the pad in conjunction with increasing time steps ensures rapid convergence during the nonlinear numerical analysis. Predictions are performed using the developed finite element model for increasing the differential diameters between the pad pivot (or ball) and the bearing housing (or socket). The predictions show that the pivot contact area increases with decreasing differential diameters and increasing applied loads. Further, the maximum deformation occurring at the pivot center increases with increasing differential diameters and increasing applied loads. The pivot stiffness increases nonlinearly with decreasing differential diameters and increasing applied loads. Comparisons of results of the developed finite element model to those of Hertzian contact model calculations assuming a small contact area show that the latter model underestimates the pivot stiffnesses predicted by the finite element models of the ball-socket and rocker-back pivots, particularly for small differential diameters. This result implies the need for cautionduring the design of pivot stiffness by the Hertzian contact model.

An Experimental Study for the Shear Property Dependency of High Damping Rubber Bearings (고감쇠 고무받침의 전단특성 의존성에 대한 실험적 연구)

  • Oh, Ju;Jung, Hie-Young
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.30 no.2A
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    • pp.121-129
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    • 2010
  • In this paper, the characteristics of high damping rubber bearing were studied through various prototype test. The characteristics of HDRB were dependent on displacements, repeated cycles, frequencies, vertical pressure, temperature, the capability of shear deformation and the vertical stiffness. The prototype test showed that the displacement was the most governing factor influencing on characteristics of HDRB. The effective stiffness and equivalent damping of HDRB were decreased with displacement, and increased with frequency. The effective stiffness was decreased with high vertical pressure, while the equivalent damping was increased. In which, the equivalent damping was more dependent on the vertical pressure than the effective stiffness. According to the results of this study, more careful examination is required to design the effective stiffness and equivalent damping ratio considering the dependencies of design displacement and exciting velocity.

Full-scale tests and analytical model of the Teflon-based lead rubber isolation bearings

  • Wang, Lu;Oua, Jin;Liu, Weiqing;Wang, Shuguang
    • Structural Engineering and Mechanics
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    • v.48 no.6
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    • pp.809-822
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    • 2013
  • Base isolation is widely used in seismic resisting buildings due to its low construction cost, high reliability, mature theory and convenient usage. However, it is difficult to design the isolation layer in high-rise buildings using the available bearings because high-rise buildings are characterized with long period, low horizontal stiffness, and complex re-distribution of the internal forces under earthquake loads etc. In this paper, a simple and innovative isolation bearing, named Teflon-based lead rubber isolation bearing, is developed to address the mentioned problems. The Teflon-based lead rubber isolation bearing consists of friction material and lead rubber isolation bearing. Hence, it integrates advantages of friction bearings and lead rubber isolation bearings so that improves the stability of base isolation system. An experimental study was conducted to validate the effectiveness of this new bearing. The effects of vertical loading, displacement amplitude and loading frequency on the force-displacement relationship and energy dissipation capacity of the Teflon-based lead rubber isolation bearing were studied. An analytical model was also proposed to predict the force-displacement relationship of the new bearing. Comparison of analytical and experimental results showed that the analytical model can accurately predict the force-displacement relationship and elastic shear deflection of the Teflon-based lead rubber isolation bearings.

A Study on the Suppression of Instability Whirl of a Foil Bearing for High-Speed Turbomachinery beyond the Bending Critical Speed (고속 회전 터보 기기용 포일 베어링의 불안정 진동 제진에 관한 연구)

  • Lee, Yong-Bok;Kim, Tae-Ho;Kim, Chang-Ho;Lee, Nam-Soo;Choi, Dong-Hoon
    • The KSFM Journal of Fluid Machinery
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    • v.5 no.3 s.16
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    • pp.7-14
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    • 2002
  • A new foil bearing, ViscoElastic Foil Bearing(VEFB) is suggested with the need for a high damping foil bearing. Sufficient damping capacity is a key technical hurdle to super-bending-critical operation as well as widespread use of foil bearings into turbomachinery. The super-bending-critical operation of the conventional bump foil bearing and the VEFB is examined, as well as the structural dynamic characteristics. The structural dynamic test results show that the equivalent viscous damping of the VEFB is much larger than that of the bump bearing, and that the structural dynamic stiffness of the VEFB is comparable or larger than that of the bump bearing. The results of super-bending-critical operation of the VEFB indicate that the enhanced structural damping of the viscoelastic foil dramatically reduces the vibration near the bending critical speed. With the help of increased damping resulting from the viscoelasticity, the suppression of the asynchronous orbit is possible beyond the bending critical speed.

Static and Dynamic Characteristics of the Spindle Bearing System with a Gear Located on the Bearing Span (베어링 스팬상에 기어구동축을 갖는 스핀들 베어링 시스템의 정적 및 동적 해석방법에 관한 연구)

  • Choe, Jin-Gyeong;Big, Gyu-Yeol;Lee, Dae-Gil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.5
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    • pp.1477-1485
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    • 1996
  • Since the spindle bearing systme is the main source of the total cutting point compliance of machine tool structures, in this work, the static and dynamic characteristics of the spndle bearing systme driven by the gear located on the bearing span were investigated using analytical and finite elemtn methods to improve the performance of the spindle bearing system. Based on the theretical results, a specially designed prototype spindle bvearing systme was manufactured. Using the manufactured spindle bearing system, the static and dynamic characteristics were measured. From the comparison of the experimental results with the theoretical results, it was found that the finite elemetn method predicted well the static and dynamic characteristics of the spindle bearing system.